plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 1:25:15 AM ________________________________________________________________________________________ RefNo: CA - 16890 Gender: Male Age: 53 Designation: General Manager Highest Education Level: Masters - Degree Current Gross Salary: 1950000 1950000 /Annum Expected Gross Salary: 2300000 2300000 /Annum Preferred Location: South Notice Period: 30 Days Education Details: Post Graduate Diploma in Plastic Engineering and Technology From ?CIPET, Chennai in 1993 Degree in (Physics, Chemistry, Maths) From M.K . University Madurai in 1992 with 87.2% Skill Sets: Awareness on ISO 9001 -2008 System. ?5 S ?training and Implementation? Chairman safety committee Member in ?last two organisation? Internal auditor ?and MR ?Of IMS system Trainer ?of ?IMS, 5s, and systems? Work Experience: 31.1 Work Experience Details: General Manager Since Oct 2013 Company Profile: Manufacturer & Supplier of Foams Job Profile: Highlights: Over all responsible for the operation of 6 plants? Management representative ?for Integrated Management System, 5S? Signing authority of all Govt. Documentation execution? Overall operation in Very successful manner? Handling the depts. of HR, Quality, Production, Maintenance, Planning, Despatch, Planning control, Fabrication, Despatch, Logistics and customer support service one of the profit centre Head Handling of new projects and plant setup, Gov Licensing, Machine installation etc? Meeting ?the audit requirement of international customers Machines Handled : Extrusion of Plastic foam, Air Bubble, ?High ?speed lamination machines, Presses, Kneader, sheeting line, Two roll ?mill, Refiners Compressors ?Boiler, Grinders? Works Manager? Oct 2009 to Oct 2013 Company Profile: Manufacturer of reclaimed Rubber etc.? Job Profile:? Highlights: Involved in Land selection to execution of project like civil, shed ?work, and installation of Machine ?and commercial ?production of the ?plant? Management representative for Integrated Management System? Overall in charge of the plant? Signing authority of all Govt. Documentation execution? Overall operation in successful ?manner Handling the depts. of HR, quality, Production, Maintenance, Planning, dispatch, planning control, and customer support service Handling overall Operation and one of the profit centre Head Handling the total technical dept & project dept in site Machines like heavy duty, boiler, thermo pack, autoclave, etc? Handling Mooney viscometer, Tensile strength, Elongations at break.? Handling of new projects and plant setup, Gov Licensing, Machine installation Machines Handled : Boiler, Autoclave, Thermo pack crackers, Grinders, Refiners, ETP plant, ?MEE . Etc? Sr. Production & PPC Head? Apr 2006 to Oct 2009 Company Name: Motherson Automotive Technology? Job Profile: Highlights: Production of Injection melded Automotive Parts. Moulding machines-47 no?s (Tons from 50 Tons -3300 Tons)?Production of Blow moulded Automotive parts Blowing machines 11 Machines? Production & planning of Raw Materials, Assembly Parts, Master batch, Injection Moulding Machines, Blow Moulding Machines, and Paint shop, IMG assembly, BMG assembly. Production & Planning ?of Injection moulding ? machine-47 No Production ?& Planning of ?Blow moulding Machine -11 no Production planning of Paint shop? Production Planning of IMG assembly ?and BMG assembly Inventory control of Injection moulding Parts, Assembly WIP, Painted Parts, FG, WIP? Assembly in charge of IMG parts and BMG parts? Logistics of Hyundai sequence parts to assembly and other vendors? Head of the dept ?marketing customer support service Reconciliation of Raw material to FG. One of the key member in PB Projects Works Manager May 2003 to Apr 2006 Company Name: Linc Pen And Plastics Limited, Goa? Job Profile: Highlights: In charge of Injection Moulding Of Pen Parts- Multi Cavity precision ?moulding? In charge Extrusion of Pen Barrels, Refill Tubes- ? M/c Windsor? Goa Manufacturing ?operations Head of the Quality dept? Planning of Export and Domestic products Leading a team of 200 Members Production Planning & Execution Vendor management in Goa moulding as well as Assembly? Coordinating ?with ?International customer Finalization moulds and trail? Machine selection, Raw material selection and Master batch selection Member of MRM and Implementation of ?ISO system In Plant Inventory control Of Plastic Materials and Pen parts Minimizing the wastage and controlling the cost of the plant Machines sigma, L&T, Windsor, Electronics Handling the ?Material ?of SAN, HDPE, LLDPE, DELRIN, PP, PC, LDPE Etc Production Manager Dec 1999 To May 2003 Company Name: G.M Pens International Pvt Ltd. Job Profile: Injection Moulding in charge? Planning of Injection Moulding ?Machines Selection ?Raw Material Master Batch Optimization of Process Leading a team of 100 Members Selection of Machines & Moulds Production planning control of Raw material to Finished Goods Trouble ?shooting of moulding machines? Processed ?material like PET, PP, PMMA, Derlin, SAN, HDPE, ABS, etc Machine Handled ? Injection Mouldings machines of Sigma, Arburg, Windsor Asst.Plant Manager Production Apr 1996 to Dec 1999 Company Name:?Mold Tek Plastics Ltd. Company Profile: Manufacture of PET Bottles & Jars In India In The Brand Name Of Prettipet. Job Profile: Machine commissioning of ?and plant setup of PET Bottles and containers Decorative Pails and Containers production? PET Plant manager looking after all PET operation? Managing the labour strength of 80 members Involving Local mould development Raw material testing ?of other Brand Additional in charge of injection moulding ?of 18 machines Production Officer/ Plastic Technologist? Sep 1993 to Apr 1996 Company Name: Pearl Polymers Ltd Job Profile: Production of PET bottles Shift in Charge? Managing the labour strength of 50 members Exceeding the production target set by PM PET processing Machine handled: Nissai Asb?250-1000? Machine Handled in overall Experience: Foam Extrusion ?Machine Supremo HD, Battenfled, Sentitenel Machine, Lamination machines, Heavy duty press, Kneaders, slicing machine, Boilers, compressors, Autoclaves, Thermo pack, Boilers, Two roll Mills, calendaring Machines, Grinders, Crackers. ETP plant, compressors, Cattle, Poster color fillin machine, sketch pen Machine, Ball pen ?Machine, Marker pen Machine, Refill filling machine, Injection Moulding Machine -50 Tons ?To 3200 tons L&T. Ferromatic, Windsor, Electronics .TOSHIPA, Borch, Batten field, krusssffai ,Nissie, Blow moulding machines of ?Reasons, CM, JP, PET Stretch blow moulding of Nissie ASB 250-1000, 70DPH, PF 6-2B, Dehumidifier of Bry air , L&T, Hot Air dryer, Auto Loaders, MTC ? L&T, Chillers, Compressors, Dryers, Pen assembly machines, Casting Machines, Refill assembly machine . Sketch pen ? Assembly Machine of sketch pens Hutt- German machines, Sketch Pen Assembly Machine of sketch Pen Korean machines-1.0 Lac/ day, Blister sealing Machines, Refill assembly machine-Taiwan, Extrusion-Refill making Machine?Windsor, Pad Printing Machine PF -80, Hot Foil stamping machine , Ultrasonic welding machine, Mineral water filling Machine. Conventional ?blow Moulding Machines, Annealing Machines, Bar coding machines, Labelling machines, Screen printing? Professional Enhancements: Awareness on ISO 9001 -2008 System. 5 S training and Implementation? Chairman safety committee Member in ?last two organisation? Internal auditor ?and MR ?Of IMS system Trainer of IMS, 5s, and systems? Career Milestones: Production Increased from 380 MT ?to 520 ?MT ? Made the attrition level 30% to 2% Increased OPM ?from 10% to 14 %? Successfully executed the project on Achieving Zero Discharge Status for GRP Ltd. for all its manufacturing sites, thereby reducing the greatest risk of the industry? Implemented Power Trading for GRP Ltd. at Tamil Nadu location ?thereby resulting in to a monthly saving of Rs. /- 20 Lakhs per month? Ensured saving on fuel cost up to 50 % using alternate fuels at locations in Tamilnadu ?at GRP Ltd Selection and ?follow up ?and execution of Dedicated feeder in ?M/S GRP ?Ltd Tamil nadu? Drafted incentive schemes at workers level and made the overall package as 60% (fixed) and 40 % (variable) as Salary Acknowledged for overall heading & controlling production & planning for ?The Supreme industries ltd? Monitoring the CSR functions for all locations of GRP and ?The Supreme Industries ltd? Pivotal role in execution of SAP of all the modules in Tamilnadu Currently leading the Six Sigma initiative at the supreme Industries ltd? Functioned as Master Controller and looked after compete functions like resource planning & control for M/S GRP ltd and implemented ?same system in ?the supreme industries ltd? Got ISO 9001: 2000 Re - certification ?The ?GRP ?ltd and ? the supreme industries ltd? Zero line stoppage in JIT customer like M/S ?Hyundai Mobis , TVS ,Haritha ?etc ?. Resolved the most difficult issues related to EHS with ? M/S GRP ?Ltd Perundurai .Erode? Played a pivotal role for execution of SAP for finalizing Master Data for Production Operations at Factory level for GRP LTD? Involved in handling complete contract manufacturing process ?for ?Linc pens and ?plastics ltd ?& ?GM pens international Taken special training ?in Ferromatic ?Milacron , 7 Good habits , Leadership qualities and IMS ?system ? and 5s , Nissie ASB ?machines? New product and mould selection of Pet bottle and containers ?in ?Mold tek plastics ltd ?Hyderabad ?? Offering nearly 22 years of experience in Plastics & Polymer Industry in General management Operations Management Production &Planning & Control Project Execution Factory Management Operations & Maintenance Six Sigma Initiatives? Process Improvement EHS Management Production Operations SAP Implementation Quality Management Supply Chain Management Nearly 22 years of rich experience in Plastic and polymer Industry in core field of? Injection moulding 50 T to 3500 T Injection stretch blow moulding ? Extrusion of foam and bubble PET Jars and bottle PE cross linking process HDPE bottles Decorative pails Pens and stationary products Automobile Parts productions? Tier 1 vender production Automobile injection moulded Parts Automobile blow moulded parts Automobile injection moulded child parts ass ? Blow moulded child part Assembly ? Production planning control R to F Reclaim rubber production Reclaim rubber plant set up Liasonning work Lamination of ?polymer sheets capsel ?and Insulation material production? Independently overseeing ?5 LSI units ?for streamlining ?operations with complete responsibility of each P&L accounts? Skilled in steering the successful rollout of projects such as CAPEX, Rubber Reclaim Plants for GRP at Tamil Nadu with accountability of defining scope, setting timelines, analysing requirements, prioritising tasks and identifying dependencies as per pre-set budgets.? Leveraged abilities in monitoring operational activities in coordination with internal & external departments for achievements of company?s goals by following and firmly believing in QMS, IMS , 5S & Six Sigma Methodology Demonstrated excellence in overseeing various functions entailing Approving Dispatch Schedules for Export Consignments in accordance with Sales, HR, Administration, Procurement Operations, Inventory Control, New Product Development, Vendor Development, ETP Operations, Training, etc.? Well versed with various concepts of Continuous and Batch operations in POLYMERS and all other manufacturing facts. Excellent exposure to ?Multi cavity ?precision Injection moulding , Injection stretch blow moulding , Autoclaves, High speed Extruders , blow moulding machines , Kneaders, HOT runner ?moulds, cold runner moulds ?Pump and all Reclaim Rubber manufacturing production Lines, and plastic Auxiliary equipments . Expertise in performing operations & maintenance of Plastic machineries? An effective communicator with strong leadership, Decision making, analytical and problem solving skills Future Goals: Scaling new heights of success with hard work & dedication and leaving a mark of excellence on each step; aiming for challenging assignments in Operations Management / Planning & Control / Project Execution with a leading organization of repute; preferably in Location Preference: Metro Cities / Middle East / Globe ________________________________________________________________________________________