plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/5/2025 8:22:17 PM ________________________________________________________________________________________ RefNo: CA - 16938 Gender: Male Age: 62 Designation: Department Head Highest Education Level: Post Graduate Diploma Current Gross Salary: 66000 66000 /Annum Expected Gross Salary: 150000 150000 /Annum Preferred Location: Acra, Ghana Notice Period: 30 Days Education Details: Post Graduate Diploma in Plastic Testing and Conversion Technology From CIPET, Madras B.Sc. (Chemistry, Physics, Mathematics) From Berhampur, Orissa Lead Auditor Training Programme attended by CII, Bangalore. Skill Sets: Dos, Windows?95, Ms-office (Excel, Power Point & Access) Work Experience: 35.1 Work Experience Details: HOD - Production April 2014 to May 2015 Company Profile: Manufacturer of Water Storage Tanks and ROTO Molded products for Industrial, Road safety, Kids play, Environmental, construction, Aqua culture, furniture etc.? Job Profile: Overall Responsible for Production, Quality, Maintenance, Cost Control as well as Development. Preparation of Departmental Work-Instruction and QMS-Procedure as required by ISO. Standardization of Chemical Formulation to Meet Quality & Testing as per Customer requirement in Conduit Pipe (20mm, 25mm & 32mm), Pressure (110mm to 250mm) and Waste Pipes(110mm to 125mm). Production planning weekly / Monthly based on the buck order received from market department. Standardization of reporting system in all Section from Production to Dispatch as required by Management. Preparation of OEE, MIS-Report, Analysis of Defectives and their Root-Cause to implement to reduce Global Rejection fixed by the Management. (Pipe Rejection -6.5% and Tanks ? 2%). Break-down Analysis machine-wise and Overall Machine Efficiency to operate up to Minimum 85%.? Installation Auto Socketing machine of China Make as well as 4-Line & 2-Line China Extruder for Conduit Pipes.? Asst Manager Production? Sep 2011 to Apr 2014 Company Profile:?Supplier, manufacturer and exporter of uPVC column pipes for submersible pump, cPVC pipes, cPVC fittings, uPVC solvent weld plumbing systems etc. Job Profile: Maintaining of Tool-Room (Die & Mandrel) with Proper Records of their movements from Issue to Receipt from Tool-Room to Production as well as their maintenance. ?? Weekly & Monthly Production planning, OEE/MIS as well as Monthly Defective Analysis with Root-Cause/ Trouble shooting of Various Defectives in Pipe & Auto Socketing Machine. Validation of Process Parameters and set-up new process parameters Vs Chemicals Formulation and co-ordination with Quality department after final approval from Director Technical. Production with Scanner to measure the Thickness on-line as well as Implementation of Ultrasonic Thickness Gauge to avoid the destruction of Pipes. Monitoring Process Parameters, Maintenance Check-List, Sock-Yard.? Validation of Departmental Work Instruction time to time and System Procedures. Production Executive? May 2000 to Sep 2011 Company Name: Sintex Industries Limited Job profile: Handling 325 Workmen and 9-Shift Engineer with 600 Mt. Production Capacities. Was Management Representative for Implementation & Documentation of ISO-9001:2000 Handling Total Unit of Production / Maintenance & Quality as well as Preparing Annual Budget & Costing as required by Management. Preparation of production & Improvement performance presentation for Annual Meeting.? Process & Mould Development with various Material & Chemicals time to time. Cost Reduction through Goal Objective fixing in all department. Manager Production? 1997 to 1999 Company Name: Simba Plastics Co. Ltd.? Job profile: Looking Production/Quality/Maintenance/Man-Power- Planning/Costing/Overall Operation/New Mould Design & Development Associated with Design Dept.? Implementing Preventive Maintenance Schedule on Machines/Mould and validation of Process Parameters, Quality Inspection & Testing Procedure in Rotomoulding, Pipe & Blow time to time with Effective scrap & Waste. Achievements: Production made with Aluminium Moulds (Make KELCH, England) i.e. Picnic-Bench & Table, Office- Chair, Garden-Chair, Pallet, and Cooler-Box & Tilt-Trolley.? Production & Assembly of 9 ? Parts of Cola-Spot, Kiosk, of 5m x 2.5m (Designed by ? ? ? ? Excalibur, America) and made Instruction Manual for Assembling and Installation of Kiosk. ISO-9001:2000 Training Operational Manual & Testing Procedure for all Products and Providing Technical Support to Sub-Ordinates Under gone management Training on Leadership, Assertiveness & Improving Effective communication by HRD in Tanzania Asst Manager Production? 1989 to 1997 Company Name: Uniplas India Limited ? Job Profile: Looking Production/Quality/Maintenance/Man-Power- Planning/Costing/Overall Operation/New Mould Design & Development Associated with Design Department. Implementing Preventive Maintenance Schedule on Machines/Mould and Process Parameters with Effective scrap & Waste. Worked with various new moulds like Dustbins, icebox wheelbarrow etc, and having experience to Produce bigger 10,000 Lts. & 20,000 Lts in Rock-n-Roll Machine in Double Layer as well as Triple Layer Tanks. Pipe Extrusion Machine: Windsor Machine/Kabra Extrusion Technique [Single & Double Die-Head]/Thyson [Double Die-Head]/Rollepal Machine for SWR-Pipes, Die face Cutter Pelltizer, 4-Line Die-Head Twin Screw Extruder, China Machine for Conduit Pipes. Hot Mixer of Kabra, Neoplast. Previous Experience With Rotomoulding Machines: Rock-n-Roll Machines operating by LPG with multicavity & double Carriage Mould, Make SINTEX Industries Ltd., Free Stand Machine / High Productivity R-N-R, Make Sintex Industries Ltd and Extruder with LPG Operation for Colouring the Polymer and Single / Double & Triple Mill Powdering Machine make Sintex Industries Ltd., Rock-n-Roll Machine, Make M-Plast, Fixtron and Biaxial Machine (Both Fixed & Independent Arm) and REINHARDT, Baroda, 3-Arm & 4-Arm Roto Machine with 5-Station Computerized Shuttle Machine, Triple Double & Single Mill Pulverised Machine and Die- Face cutter Palletising Special Achievements: Visual-Strip in Water Storage Tanks Incorporated to read the water Level.? Hinges In-Built on the top of the Tank to prevent the frequency wear & tear. Trim ? Waste reduction done in manholes area. White Powder for Inner Layer for Double & Triple Layer Tanks. LPG Burner Modification done to minimize the LPG Consumption. Maximum Production 22 MT per Day & 600 MT per Months, Man Day 150 - 160 Kgs. Implementation of in process & Final Inspection as per ISO-System Procedure. Scrap Consumption with addition ration of 50%, 60% even 80% along with Virgin Material in Tank & Pipe Experience With Moulds: 5000 Lts Silo, Milk-Tray, Piston cover, Box-File, Double-wall Pallet- Bin, Coca-Cola Kiosk. Double-Wall bed end, Coca-Cola Umbrella has developed in SIMBA Plastic Co. Ltd. 6000 Lts under ground / PT (Processing Trolley) / DBS / Wheel Barrow / Aluminium Mould / Mould Spider Manufacturing. / Septic Tanks. / Reva Car Bumped and Wheel, Mud-guard. Sump Tank (6000 Lts, 3000 Lts, 2000 Lts & 1000 Lts.) Material Experience: Having Experience with all Rotomoulded Grade LLDPE & HDPE i.e Borealines, Kiran? Impex, Sabic, Polyfin (Hexane Bas Ethlene) and IPCL / Gail / Helene PVC Material, Make Chemplast / Reliance, LG-Japan and Various Chemicals & Additives.? ? Special Knowledge: Preparation, Validation & effective Implementation of Departmental Work Instruction as Required for ISO 9001:2000 documentation Procedure / Attended Lead Auditor Training Programme by CII, Bangalore. / Up dated Process Parameter with New Material Formulation & Moulds. Periodically Conducting Training to Engineers, Supervisors, Operators on Process, Safety, Mock-Drill, KAIZAN, 5-S as per Standard Operation System. Future Goals: Growth ________________________________________________________________________________________