plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 4:26:15 AM ________________________________________________________________________________________ RefNo: CA - 17089 Gender: Male Age: 53 Designation: General Manager Highest Education Level: Post Graduate Diploma Education Details: PGD-PTCT (Post Graduate Diploma in Plastic Testing and Conversion Technology) From CIPET (Head quarter), Chennai B.Sc.in Chemistry From Madras University Chennai Tamil Nadu Skill Sets: knowledge in Clean Room Manufacturing Method for Injection molding process and knowledge in CLASS-100K. Sound Knowledge in PET Preforms& Bottles processing, PPCP Pails, Water & CSD Beverage Closures, Seamless Tubeand HDPE Extrusion Blow Molding for Dairy Industries Sound Knowledge in 19 Key elements of Procter & Gamble (P&G) audit system Work Experience: 32.1 Work Experience Details: Factory Manager/Plant Head:?Since Mar 2015 Asst. Manager Q A :?Apr 2005 to Jul 2006 Company Profile: Leading manufacturer of rigid plastic packaging.?Customer are Asian Paints, Berger, Nippon paints, Agsar, Sheenlac, Nippan Paintsetc Asst. Manager Quality Assurance? April 2005 to July 2006 Job Profile: Responsibility of implementing systems in the company such as format designing, work instructions, quality plan and Departmental procedures. ?Submitted ISO Quality Manual, Quality Procedure, Work Instructions and Quality Plan to the company Production Manager:?Jul 2013 to Jan 2015 Q A Manager:?May 2012 to Jul 2013? Company Profile:?Leading manufacturer of plastics bottles (HDPE, PET) & caps, Customer are Al Marai, Al Safi, Nadec, Gulf Union, King Abdullah Dairy and other leading dairy industries and also?Manufacturer of PE Seam less tubes with PSG Extrusion Job Profile: Production Manager for Closure, PET Preforms & Caps Assembly section Quality Assurance Manager May 2012 to July 2013 Job Profile: Worked as a Quality Assurance Manager for entire company (Closures, PET preforms, HDPE blow molding lines, PET stretch blow molding & P&G Seamless tubes (Pantene) Successfully completed P&G Supplier compliance audit & become approved supplier Looking after IMS SYSTEM (ISO 9000, 22000 & 18000) & holding the responsibility of Management Representative? Q-Pulse Software implementation, Minitab & Infinity QS SPC software implementation? Conducting company wide training on Systems, procedures , Internal Audit, FSMS, HACCP, QMS & SPC, 19 Keys (P&G), PET Processing, PET Drying Systemetc Q A Manager?& Management Representative Cum Food Safety Team Leader Dec 2010 to May 2012 Company Name: Genoa Plastic Industries Company Profile: ISO 9001:2008 Manufacturer of Preforms and Closures.? Job Profile: Successfully pursued ISO 22000 for the PET Preforms and Closures for the Mineral water application purpose from SGS Setting objective on department wise and monthly monitoring the same Conducting monthly meeting on department wise for objective / goal control Make sure the CAPA placed on incidents and actions Training on ISO 22000 and ISO 9001:2008 Training ?on GMP? Successfully completed and become APPROVED SUPPLIER of PEPSI and COCA COLA QA Lab management & calibration activities.? Q A Manager Aug 2009 to Nov 2010 Company Name:?Plascare Industries Pvt Ltd Company Profile:? Job Profile: Management Representative/FSTL for Food Safety Management System. Making PET Preform by Netstal Machine (Switzerland) and CLOSURES by New Technology of Continuous Compression molding (SACMI-ITALY). Manufacturing state of the art Polycarbonate bottles for MNC such as Pepsi, Coca Cola, Culligan (Dubai), Astral Mineral Water (Dubai), etc by Injection Stretch Blow Molding (Aoki-Japan). Maintaining highly sophisticated QA Lab for ensuring the quality of Bulk water bottles, Prefroms and Closures as per PEPSI & COKE Standards. Conducting training on 5S, OEE, Basic about material, RCA, Correction Actions, Pareto analysis etc Sr Manager -?Q A June 2007 to August 2009 Company Name:?Moldtek Plastics Ltd Company Profile: Leading PPCP Pails manufacturing company and supplying to PPCP pails to leading companies like Asian Paints, Kansainerolac, Castrol, Bhrath Petroleum, IOCL, ICI, and Exporting to Middle East countries, etc.? Job Profile: Responsibility Including Management Representative? Conducting Plant Wise Training on ISO, 5S, OEE, COPQ, SPC, and other Latest Quality Tools.? Attending Gmp (Good Manufacturing Practices) audit from MGlas- Germanay. Looking after Production And Quality Assurance Function Of Pharma Division. Doing stringent QA functions at NEST and TUB productions which are supplying to MGS (MG Sterile Company- Germany. Making procedure in order to complying GMP procedure with the help of MGS. Implemented OEE (Overall Equipment Efficiencies) system to all over MTPL Plants Successfully.? Attending customer complaints and taking CAPA.? Attending Customer Audit from Bayer Crop science, ICI, Dr. Reddys Lab, KNP, Asian Paints , MGS etc.? Production Incharge Aug 2006 to Feb 2007 Company Name:?Sunrise Containers Ltd Company Profile:?Leading PET preforms and Bottles manufacturer in India and having highly sophisticated machine like Karrus-Maffei (Germany). Job Profile: Looked after complete production, Quality, Customer complaints handling and implementation of ISO Process Process Engineer & Quality Control In-Charge Feb 1998 to Jan 2005 Company Profile :?Leading plastic company. products are?PET Preforms for Pepsi, Coke, 7-up, Arwa water (coke), Closures, PET Extrusion Sheet. Job Profile :? Handling the SPC (Statistical Process Control) and DOE (Design Of Experiment) for all the products. Reduce the Rejection Level in the Preform process from control the variations through SPC process by Proactive approach. Raw material savings through SPC process and maintaining Capability of the products (Cpk, CP). Monitoring the SPC and take corrective and preventive actions on the process and products quality and maintenance area. With the help of DOE set the process with optimum efficiency and maximum production output.? Control the Quality as per specification. Analysis of NCR with Root Cause Analysis (RCA) and take corrective and preventive actions to prevent recurrence.? Conducting R&R (Repeatability and Reproducibility) over QC and Process technicians on measurement systems such as weighing balance, wall thickness (venire caliper and Micrometer).? Doing PARETO CHART ANALYSIS over machine down time, product defects and takes CAPA.? Coordinating with Sales departments and planning the production with full efficiency. Making the monthly production report and control the rejection and wastages. Allocating optimum manpower to production and control the manpower.? Achievements Successfully implemented and maintained SPC process (Statistical Process Control) in the PET Preforms Division. Maintain the Process Sheets record for each product, material and color. Raised and do the DOE analysis (Design Of Experiment) whenever problem raised and management needs.? Control PET Extrusion sheet process to maintained AA level in PET sheet at Al Zamil, Extrusion Division. Maintained Process Capability (CPk, CP) on preform weight, AA level etc. Training?Obtained Exclusive abroad training on Netstal Injection molding process at Nafels, Switzerland.? Exclusive abroad Training on DRYING PROCESS at Piovan, Italy. Visited at Husky ? Luxemberg. Exclusive in-house training on PET Processing by PET TECHNOLOGIST, USA. Exclusive in-house training on Statistical Process Control (SPC) And Design Of Experiment (DOE) By Pet Terra Firma, USA. Appreciation Awarded as a Best Employee in Al-Zamil Plastics Industries, Kingdom of Saudi Arabia for control of process, training to operators, subordinates and for teamwork.? Shift supervisor? 1996 to 1998 Company Name :?Shripet Polymers Limit Company Profile :?Leading plastic company making PET Bottles, Jars and Closures.?Supplying to various types of industries such as Water, juices, pesticide, liquors and other medical appliances purpose. Job Profile : Set the process and machine as optimum condition.? Control the overall process such as Blowing process, Injection molding process, drying process, chillers, coolers and air compressors ? Production Engineer? Sept 1994 to Dec 1995 Company Name :?Creative Plastics Industries Limited? Company Profile :?leading plastic company for making MNC products in Injection blow molding process (IBM).?Leading supplier of Pond?s India limited, Johnson and Johnson limited. Job Profile :? Overall responsibility of Production & Quality Executive Summary 22 plus years of experience in Production, Quality Assurance, ?Plastic Processing, Audit system, ?and Statistical Process Control Sound Knowledge in PET Preforms& Bottles processing, PPCP Pails, Water &CSD Beverage Closures, Seamless Tubeand HDPE Extrusion Blow Molding for Dairy Industries? Sound Knowledge in 19 Key elements of Procter & Gamble (P&G) audit system SIX SIGMA BLACK BELT HOLDERfor Productivity & Quality from PPMI (Terra-Firma) U.S.A. Six Sigma Project completed in PET Preforms Productivity and Quality Control Successfully completed ISO LEAD AUDITOR (9001:2000) course from BVQI. Successfully completed ISO LEAD AUDITOR of ISO 22000- Food safety managementsystem (FSMS) from SGS. Done refreshing training on Six sigma green belt from Benchmark six sigma Successfully completed Lean Management course from Benchmark six sigma Successfully pursued FSMS (ISO 22000) Certification for Genoa Plastic Industries- Kuwait Successfully obtained PEPSI & COCA COLA approval for Genoa Plastics Industries- Kuwait Fully aware of System approval, Plant approval and Product approval for PEPSI & COCA COLA Having abroad training atNETSTAL, HUSKY and PIOVAN- ITALY for PET PROCESSING, QUALITY CONTROL and PET DRYING PROCESS.? Having knowledge in CLEAN ROOM MANUFACTURING METHOD forInjection molding process and knowledge in CLASS-100K.? Conducted companywideTRAINING for process awareness, SPC, Design of Experiments (DOE) and latest Quality Tools.? Obtained Training on plastic (PET) processing at Switzerland, Italy and Luxemburg Awardedas aBest Employee in Al-Zamil Plastics Industries, Kingdom of Saudi Arabia for control of process, training to operators, colleagues and for teamwork. Experience Summary Hitech Plast Limited? Factory Manager / Plant Head(From March 2015 to Present) Presently working as a Factory Manager / Plant Head in Hitech plast Limited- Sriperumbudur unit. Leading Plastic Pail manufacturing company in India and having 16 manufacturing units across the India. Customer ?are Asian Paints, Berger, Nippon paints, Agsar, Sheenlac, Nippan Paintsetc Obeikan Rigid Plastics (From May 2012 to Jan 2015)- Kingdom of Saudi Arabia http://www.obeikan.com.sa/subs-rigid-plastic PRODUCTION MANAGER( From July 2013 to Jan 2015) ? Presently working as a Production Manager for Closure, PET Preforms & Caps Assembly section ? Leading plastics bottles (HDPE, PET) & caps manufacturer in Saudi Arabia & supplying to Al Marai, Al Safi, Nadec, Gulf Union, King Abdullah Dairy and other leading dairy industries ? Manufacturer of ?PE Seam less tubes with PSG Extrusion and supplying to P&G Saudi Arabia QUALITY ASSURANCE MANAGER (From May 2012 to July 2013) ? Worked as a Quality Assurance Manager for entire company (Closures, PET preforms, HDPE blow molding lines, PET stretch blow molding & P&G Seamless tubes (Pantene) ? Successfully completed P&G Supplier compliance audit & become approved supplier ? Looking after IMS SYSTEM (ISO 9000, 22000 & 18000) & holding the responsibility of Management Representative? ? Q-Pulse Software implementation, Minitab & Infinity QS SPC software implementation? ? Conducting companywide training on Systems, procedures , Internal Audit, FSMS, HACCP, QMS & SPC, 19 Keys (P&G), PET Processing, PET Drying Systemetc Genoa Plastic Industries- Kuwait(December 2010 to May 2012)http://www.gpikuwait.com/ Quality Assurance manager & Management Representative cum Food safety team leader. Implemented ISO 9001:2008 for preforms and Closures and taking care of overall system management in this company. Successfully pursued ISO 22000 for the PET Preforms and Closures for the Mineral water application purpose from SGS ? Setting objective on department wise and monthly monitoring the same ? Conducting monthly meeting on department wise for objective / goal control ? Make sure the CAPA placed on incidents and actions ? Training on ISO 22000 and ISO 9001:2008 ? Training ?on GMP? ? Successfully completed and become APPROVED SUPPLIER of PEPSI and COCA COLA ? QA Lab management & calibration activities.? Plascare Industries Pvt Ltd- Chennai(From August 2009- November 1-2010) http://www.plascareindustries.in/ ? Quality Assurance Manager ? Management Representative / FSTL for Food Safety Management System.? ? Making PET PREFROSM by Netstal Machine (Switzerland) and CLOSURES by New Technology ofContinuousCompression molding (SACMI-ITALY). ? Manufacturing state of the art Polycarbonate bottles for MNC such as PEPSI, COCA COLA, CULLIGAN (DUBAI), ASTRAL MINERAL WATER (DUBAI), etc by Injection Stretch Blow Molding (Aoki-Japan). ? Maintaining highly sophisticated QA Lab for ensuring the quality of Bulk water bottles, Prefroms and Closures as per PEPSI & COKE Standards.? ? Conducting training on 5S, OEE, Basic about material, RCA, Correction Actions, Pareto analysis etc.? Moldtek Plastics Ltd (PPCP) Pail Company in India(June 2007 to August 2009):? http://www.moldtekplastics.com/ It is one of the leading plastics (PPCP) pails manufacturing company in India and worked as a Senior Manager Quality Assurance. Looking after Quality assurance functions and controlling of all quality related functions. This company is leading PPCP Pails manufacturing company and supplying to PPCP pails to leading companies like ASIAN PAINTS, KANSAINEROLAC, CASTROL, BHRATH PETROLEUM, IOCL, ICI, and Exporting to Middle East countries, etc. My Job responsibility is Management Representative, controlling rejections at all the levels, giving training on 5S, OEE, SPC, about PPCP and other latest quality tools.? Role& Responsibility ? Quality Head for all FOUR PLANTS including one in Daman- Gujarat. ? Responsibility including MANAGEMENT REPRESENTATIVE? ? Conducting PLANT WISE TRAINING on ISO, 5S, OEE, COPQ, SPC, and other LATEST QUALITY TOOLS.? ? Attending GMP (GOOD MANUFACTURING PRACTICES) audit from MGlas- Germanay. ? Looking after PRODUCTION and QUALITY ASSURANCE function of PHARMA DIVISION. ? Doing stringent QA functions at NEST and TUB productions which are supplying to MGS (MG Sterile Company- Germany. ? Making procedure in order to complying GMP procedure with the help of MGS. ? Implemented OEE (Overall Equipment Efficiencies) system to all over MTPL PLANTS SUCCESSFULLY.? ? Attending customer complaints and taking CAPA.? ? Attending CUSTOMER Audit from Bayer Crop science, ICI, Dr. Reddys Lab, KNP, Asian Paints , MGS etc.? Sunrise Containers Ltd- Silvassa (August 2006 to Feb 2007):Leading PET preforms and Bottles manufacturer in India and having highly sophisticated machine like Karrus-Maffei (Germany). Worked as a Production In-charge at Dadra (Silvassa) plant and looked after complete production, Quality, Customer complaints handling and implementation of ISO Process. ? Asst., Manager Quality Assurance April 2005 to July 2006 Company Name: Hi-Tech Plast Ltd, Pondicherry-India? Company Profile:?Major Poly Propylene Pails manufacturing company in India and having 9 branches all over India. Products supplying to major Paints manufacturing companies in India, especially Asian Paints Ltd.?Responsibility of implementing systems in the company such as format designing, work instructions, quality plan and Departmental procedures. Submitted ISO Quality Manual, Quality Procedure, Work Instructions and Quality Plan to the company.?Manufacturing of: PP Pails & Lids which is supplying to M/S Asian Paints Ltd, Berger Paints Ltd etc. Producing Taper Pails (1ltr to 20 Ltrs) and Bocan containers (straight wall containers up to 4.0 Litres).? Job Profile: Designing & Implementing of all formats, which is using for ISO process.? Implementing Visual Display system in the company. Implementing 5S system and 20 Keys implementation. Training to subordinates, Operators regarding SPC, DOE, R&R, 5S, 20 KEYS (WORK PLACE IMPROVEMENT) and BASIC STATISTICS. Analysing the CUSTOMER COMPLAINTS and taking Corrective and Preventive (CAPA) actions.? Directly reporting to Plant Head. Plant Head Feb 2005 to March 2005 Company Name:?Asian Paints Ltd Company Profile:? Job profile: Designing & Implementing of all formats, which is using for ISO process.? Implementing Visual Display system in the company. Implementing 5S system and 20 Keys implementation. Training to subordinates, Operators regarding SPC, DOE, R&R, 5S, 20 Keys (Work Place Improvement) And Basic Statistics. Analysing the Customer Complaints and taking Corrective and Preventive (CAPA) actions.? Process Engineer & Quality Control InCharge Feb 1998 to Jan 2005 Company Name:?Al Zamil Plastics factory limited Company Profile: Is 400 Million pre-forms. Had different sizes Preforms of 13.5gr to 68 grams with different Neck Finish such as PCO, BPF, OBRIST, SCREW TYPE and 25/30. Maintaining quality in international basis due to we are supplier to PEPSI and COCA-COLA for beverages and water grades and supplying to all leading water and juices companies to around the world.?Products -?PET Preforms for Pepsi, Coke, 7-up, Arwa water (coke), Closures, PET Extrusion Sheet Job Profile: Handling the SPC (Statistical Process Control) and DOE (Design Of Experiment) for all the products. Reduce the Rejection Level in the Preform process from control the variations through SPC process by Proactive approach. Raw material savings through SPC process and maintaining Capability of the products (Cpk, CP). Monitoring the SPC and take corrective and preventive actions on the process and products quality and maintenance area. With the help of DOE set the process with optimum efficiency and maximum production output.? Control the Quality as per specification. Analysis of NCR with Root Cause Analysis (RCA) and take corrective and preventive actions to prevent recurrence.? Conducting R&R (Repeatability and Reproducibility) over QC and Process technicians on measurement systems such as weighing balance, wall thickness (venire caliper and Micrometer).? Doing PARETO CHART ANALYSIS over machine down time product defects and takes CAPA.? Coordinating with Sales departments and planning the production with full efficiency. ?Making the monthly production report and control the rejection and wastages. Allocating optimum manpower to production and control the manpower.? Achievements: Successfully implemented and maintained SPC process (Statistical Process Control) in the PET Preforms Division. Maintain the Process Sheets record for each product, material and color. Raised and do the DOE analysis (Design Of Experiment) whenever problem raised and management needs.? Control PET Extrusion sheet process to maintained AA level in PET sheet at AlZamil, Extrusion Division. Maintained Process Capability (CPk, CP) on preform weight, AA level etc. Products: PET Preforms for carbonated beverage bottles (Pepsi and Coca-Cola), Water grade bottles, Juices and Hot-fill. ?Sizes of 13.5,14.0,17.0,19.0,22.8,32.0,33, 35, 39,40,42,43,53.30,54,55,56, and 68.0 grams.? Training?Obtained: Exclusive abroad training on NETSTAL Injection molding process at NAFELS, SWITZERLAND.? Exclusive abroad Training on DRYING PROCESS at PIOVAN, ITALY. Visited at HUSKY ? LUXEMBERG. Exclusive in-house training on PET PROCESSING by PET TECHNOLOGIST, USA. Exclusive in-house training on Statistical Process Control (SPC) and Design of Experiment (DOE) by PET Terra Firma, Usa Appreciation: Awarded as a Best Employee in Al-Zamil Plastics Industries, Kingdom of Saudi Arabia for control of process, training to operators, subordinates and for teamwork. Shift Supervisor? 1996 to 1998 Company Name:?Shripet Polymers Limited? Company Profile:?company in India making PET Bottles, Jars and Closures. Had single stage blow molding machines to make bottles and jars. Supplying to various types of industries such as Water, juices, pesticide, liquors and other medical appliances purpose. ? Job Profile: Set the process and machine as optimum condition.? Control the overall process such as Blowing process, Injection molding process, drying process, chillers, coolers and air compressors Machines Handled: AOKI (Japan): (ISBM) 100L-50, 250 LL ?50, AKH-80. Making various types of PET bottles and jars from 50 ml to 2.0 liters.? NIESSIASB (Japan): (ISBM) 650 EXH SERIES. Making for Wide mouth PET containers, from 500 ml to 20 liters.? L&T Demag: Injection molding machine for making caps and closures and accessories Production Engineer? Sept 1994 to Dec 1995 Company Name:?Creative Plastics Industries Limited? Company Profile:?leading plastic company for making MNC products in Injection blow molding process(IBM) Job Profile: Overall responsibility of Production & Quality Products?(Materials Handled: PP & HDPE) Pond's Cold Cream Bottles 25 ml to 200ml Johnson & Johnson Baby Powder Bottles Shower to Shower Prickly Heat powder bottles Shifters for J&J Baby powders & Shower to shower Prickly heat powder Machines Handled JOMAR Injection Blow Molding Machine (IBM) Windsor injection Molding machines.? Executive Summary: Experience in Production, Quality Assurance, Plastic Processing, Audit system, and Statistical Process Control Six Sigma Black Belt Holder for Productivity & Quality from PPMI (Terra-Firma) U.S.A. Six Sigma Project completed in PET Preforms Productivity and Quality Control Successfully completed ISO Lead Auditor (9001:2000) course from BVQI. Successfully completed ISO Lead Auditor of ISO 22000- Food safety managementsystem (FSMS) from SGS. Done refreshing training on Six sigma green belt from Benchmark six sigma Successfully completed Lean Management course from Benchmark six sigma Successfully pursued FSMS (ISO 22000) Certification for Genoa Plastic Industries- Kuwait Successfully obtained PEPSI & COCA COLA approval for Genoa Plastics Industries- Kuwait Fully aware of System approval, Plant approval and Product approval for PEPSI & COCA COLA Having abroad training at Netstal, Husky And Piovan- Italy For Pet Processing, Quality Control And Pet Drying Process.? Conducted company wide Training for process awareness, SPC, Design of Experiments (DOE) and latest Quality Tools.? Obtained Training on plastic (PET) processing at Switzerland, Italy and Luxemburg Awardedas aBest Employee in Al-Zamil Plastics Industries, Kingdom of Saudi Arabia for control of process, training to operators, colleagues and for teamwork. Future Goals: Growth ________________________________________________________________________________________