plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 4:30:45 AM ________________________________________________________________________________________ RefNo: CA - 17212 Gender: Male Age: 51 Designation: Senior Manager Highest Education Level: Post Graduate Diploma Education Details: PG Diploma in Plastics Processing Technology From?CIPET Chennai in 1995 with 1st class B.Sc. Chemistry From?Gobi Arts College, Gobi (Affiliated to Bharathiyar University) in?May 1994 Skill Sets: Minitab 16: Statistical data trend analysistosolve complexprocess problems. MS Office& IBM Lotus Notes: Multi-tasking, organizational &follow-upskills. Processed LDPE, HDPE, PP, PVC, ABS, HIPS & POM materials. Prioritization, creative quality principles, technical knowledge &material database management. Motivated contributor, have flexibility in planning, decision-making, team building skills. Work Experience: 27 Work Experience Details: Assistant Manager Q.A? Since Dec 2008? Company?Profile: Leading manufacturer of plastics packaging products Job Profile:? Revising documents effectively, control of changes requested & risk assessment. Coordinating customer visits & internal quality audits&progressing overall compliance rate. Auditing &developing alternative suppliers. Logging &reducing supplier complaints. Control of NCPRs, deviations & CAPA. Notifications & control of blocked stock. Harmonizing incoming inspection methods, control plans&polymer FTIR scan test results. Approval of QC plans, batch manufacturing records & releasing finished goods. Analysing root causes for customer feedbacks & implementing 8D corrective actions. Computing KPI metrics (CoNQ & PPM) to represent MRM review meeting inputs. Evaluating specifications of new BOM materials before extending them in SAP. Earned special bonus for implementing SAP QM in 3 months & improvement projects. Won Catch 30 honour for 3 years consecutively for reducing complaints by 30%. Contained cost of poor quality, client returns, rejections & rework within 1.75%. Out of 12 injection mold projects, validated 4 new tools in a 6 month span. Production Executive Mar 2006 to Nov 2008 Company Profile:?Manufacturers of Moulded Furniture, Storage & Material Handling Products, Plastic Piping System, Performance Films etc Job Profile: Planned EPE extrusion, XLPE compression moulding, trimming, slitting & fabricating. Installed & stabilized 2 new press molding process with steam boilers in 2 months. Designed 2 press moulds to meet 85% yield (OEE) from earlier status of 68%. Aligned machine layout for linear motion of men & material to improve efficiency. Developed30% valued added soft foams with natural &synthetic rubber blends. Recycled 40% scrap for construction applications of 20% higher revenues Production Supervisor Sep 2005 to Feb 2006 Company Name: Needle Industries India Pvt. Job Profile: Supervised injection moulding, thermoforming, rod & pipe extrusion & crochet assembly. Improved recycle rate to 15% (reground use) by labeling, accounting & controlling them Shift Production Engineer Aug 2001 to Aug 2005? Company Name: Nilkamal Plastics Limited. Job Profile: Setup proprietary & industrial automotive contract moulds & performed troubleshooting. Optimized drying, blending, injection molding & post-molding processes & their limits. Organized production activities & performed QC final inspections per strict standards. Reported daily production details in ERP. Participated in quality circle meetings Production Engineer? Sep 2000 to June 2001 Company Name: Innvol Medical India Private Limited. Job Profile: Administered injection moulding, tube extrusion & radio-frequency sealing jobs. Monitored solvent welding, assembly filling, autoclaving & drying functions. Supervised inspection & packing of blood collection bag systems for export shipments Production Officer Aug 1995 to Aug 2000 Company Name:The Supreme Industries Limited. Job Profile: Run extrusion of expanded cellular polyethylene, rewinding, laminating & reprocessing. Managed compression moulding of cross linked PE foam sheets & fabrication. Disposed multi color batch leftovers as crazy foam for 30% more profit with existing m/c. Successfully dealt with labor strike situation for 6 Months with contract people. Training & Certification: US FDA 21CFR parts 210, 211& 820: cGMP requirements & medical devices. DfSS/QbD/DMAIC/MSA/calibration/DOE. VSM/SPC/TQM/DFMEA/PFMEA/Poka-yoke (mistake/error proofing) Major Achievements: Built up QMS manual, SOPs &WIs to get third-party ISO 9001 certification in 3 months. Reduced cost of primary & secondary packaging to 50%by applying lean saving projects. Madein-house fabricating techniques to save 50% of outsourcing costs&transport time. Synopsis: 18 years of experience in production & quality management functions in various plastics industries, exposed to medical devices, industrial automotive components, furniture & packaging materials. Worked in injection, compression & blow moulding, extrusion, radio-frequency sealing, lamination, fabrication, splitting, & automatic assembling processes. Won Blue chip award, as management appreciated my performance & dedication in keeping QMS to high norms. Trained & certified as Lean Six Sigma Green Belt. Certified internal auditor for ISO13485 Medical Device QMS Regulatory Requirements. Future Goals: Growth ________________________________________________________________________________________