plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 2:10:54 AM ________________________________________________________________________________________ RefNo: CA - 17223 Gender: Male Age: 55 Designation: Manager Highest Education Level: Diploma Current Gross Salary: 1200000 1200000 /Annum Expected Gross Salary: 1500000 1500000 /Annum Education Details: D.B.M. (Operation) From Welingkar Education ( S.P. Mandali?s) in 2015 D.M.E.(Mechanical) From Board Of Technical Education ?Class H. second in 2005 D.E.E (Electrical) From ?Board ?Technical Education Class: First in 1990 H.S.C. (Electronics) From Pune University in 1987 S.S.C. (Technical) From Pune University in 1985? Skill Sets: Hands on experience of22 years in plant maintenance Track record of achieving Management objectives, planning and handling preventive maintenance schedules with effective implementation.? Core competency in installation, erection, In house projects, PLC, CNC, Development. ? Experience in managing Projects ?right from the conceptualization stage to the execution by being actively involved in ?procurement, scheduling, progress monitoring, erection, testing , commissioning & site management Continuously working on improving machine availability and achieving targeted OEE( Overall Equipment Effectiveness) ?? Understanding of man power planning, multiskilling of operators, Budget finalization & ?monitoring over statutory requirements of plant operation Successfully implemented TPM systems, maintaining MTTR, MTBF. Well aware and updated on ISO-9000 TS 16949,IMSand setting of different procedures? Work Experience: 31 Work Experience Details: Maintenance In charge Since June 2015 Present Company profile: Flexible packaging manufacturer Job Profile: In charge of maintenance department of a printing and packaging process plant.? Associated with project and new development co related with food and beverages System updating. Incorporating new technology Manager ?RED Maintenance Feb 2014 to June 2015 Company Profile:?An integrated business encompassing production across films, television, animation, other media as well as intellectual property exploitatio Job Profile: Responsible for Daily, Routine and Schedule maintenance.? Conducting activities from human safety point of view. Monitoring, Supervision on Daily to annual checks.? Rehab of roller coasters as per OEM instructions.?Budgeting and system implementation.? Senior Manager Maintenance? July 2012 to Feb 2014 Company Name :Greaves Cotton Ltd ? Job Profile: Responsible for all maintenance activities co-related with external agencies or internal departments.? Implementation of management policies. ? TPM Implementation? Preparation and presentation of MIS.? System Development, Cost Control, Tracking of Production Vs Power Consumption, Quality Improvement. Data generation for audits, statutory compliance. Fulfillment of observations/NC highlighted audits. Budgets ?preparation monitoring all bills Carry out preventive maintenance as per schedule. Analysis of breakdown and make corrective plan Minimizing break Downs and preventive maintenance to improve MTTR & MTBF H.T & L.T. line switch yard Break down & P.M.? Sharing best engineering practices across plant. Spare Parts Management and Inventory control Inspection of incoming spares / material related to maintenance. ( In stores) Provide on job training for technicians/ team members. Preparation and Implementation of SOP for the dept. Installation and commissioning of New projects. Inventory control /and spares management. Cost ? Production analysis to improve productivity? Reconditioning of machines meticulously? Achievements: Reduction in repeated break downs. Reduction in breakdowns upto 1%,& Machine uptime upto bench mark? Break down analysis for all depts. and effective implementation of corrective & preventive action. Power saving- By improving power factor( Unity P.F.)& by various ?methods. Improvement in productivity & quality.(By Installation of VFD)? Material Saving- Gap between two blanks reduced by 3-4 mm saved material. Paint saving ? Painting stopped between two wheels saved paint cost by 10 % with other intangible benefits.? Installation of Taper shank twist drill (TSTD) & Jobber Drill section in shortest period. Reconditioning ,Recto fitting & refurbishment of machines meticulously Converted ?Cispel( HEID) CNC machines control system in SINUMERIC -810? TPM implementation on the shop floor / Maximum MTBF among all cons. Plants. Installation of drive operated system on length finding (CTL) machine saved ? ? ? ? ? ? ? ? material 3-4% Converted Conventional relay logic control panel into to auto PLC base. for British Clearing Mechanical press. 250 T. Successfulimplementation of Kaizen and pokayoko Effectively Handling Functions:? Audit ? Documentation, Rectification as per observations, N/C, suggestions mentioned in audit. Electrical Act / Annual inspection /Factory inspection? Statutory compliances? Break down analysis ? Root cause analysis, Why ? Why analysis for effective maintenance practice to improve MTTR, MTBF. Member of FMEA? Monitoring and controlling ?day today ?activities? Regular communication with internal customers to meet production oriented requirements. Breakthrough improvement by executing small projects on the shop floor involving operators & engineers Team Leader? Operation?s Management: Regular communication with internal customers to meet production oriented requirements. Maintenance ?planning / execution on monthly / daily basis, productivity improvement by small group activities (SGA) , TPM tools , Reduce wastages / Multiskilling of operators / training to get the best output. Breakthrough improvement by executing small projects on the shop floor involving operators & engineers. Process Enhancements? Recommending modifications & rectifications in products or quality standards where warranted. TPM(Total Productive Maintenance) & Kaizen philosophy and planning for maintenance. Recommending modifications & rectifications in machines as per production requirements. Maintaining Reports and intimating concerned departments in regular time interval. Project Planning & Execution: (Installation & Commissioning) Executing projects for plant set up, expansion, modernization,? Installation& commissioning. Monitor/Discuss project status; review during the course of periodic project review meetings there by developing inter personal skills. Installation & reconditioning of new machines? Inspection of new machines Manager ?Maintenance Oct 2009 to July 2012 Company Name :Indiana Gratings ?Pvt. Ltd? Manager Maintenance? ?? May 2008 to Oct 2009 Company Name :Precision Camshafts Ltd? Assistant Manager May 2005 to May 2008 Company Name :EnkeiCastalloy? Maintenance ?Engineer Nov 1997 to May 2005 Company Name :Wheels India Ltd ( A TVS Group Org.) Assistant Manager Maintenance Aug 1996 to Oct 1997 Company Name :Jagdamba Lamps Ltd ( Engg. Div)? Maintenance Supervisor July 1991 to June 1996 Company Name: Indian Tool Manufacturers Ltd.? (A Birla Group Organization) ? Future Goals: Seeking for challenging assignments in Engineering/ Maintenance/ Projects in an organization of repute preferably in a Manufacturing setup ________________________________________________________________________________________