plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 4:30:28 AM ________________________________________________________________________________________ RefNo: CA - 17332 Gender: Male Age: 44 Designation: Manager Highest Education Level: Graduate - Degree Current Gross Salary: 1175000 1175000 /Annum Expected Gross Salary: 1500000 1500000 /Annum Education Details: B.E. in Electrical Engineering From Nagpur University in 2003 with 61.92%? Diploma in Electrical Engineering From M.S.B.T.E. Mumbai in 2000 With 67.22%? Skill Sets: Hands-on experience in quickly resolving breakdowns in minimum turnaround time with effective resource utilization? Hand on experience in maintenance & handling of Electrical / Instruments / Process / Utility equipment?s etc. Work Experience: 21.1 Work Experience Details: Asst. Manager Maintenance Since June 2014 Company Profile: Leading manufacturer of food products like aata, custard powder, tinned foods, ice creams, etc Job Profile: Responsible the manufacturing facility delivers as per plan with minimal disruptions and at minimal cost for two plants. Responsible for Plant equipment?s Maintenance along with infrastructures improvements with the objective of providing high quality products in a timely by complying 100% safety, quality and legal norms and cost effective manner. Lead in executing Improvement projects linked to plant performance. To ensure implementation of all Maintenance policies and procedures in the manufacturing (Dry Mix, Frozen Areas & Ready to Eat Category products) activities. To implement the preventive maintenance program for plant & process equipment?s (Lawrence line, FFS, packing machines, mixers, sifters, loaders, ovens etc.) & Utilities equipment?s (All Electrical equipment?s, air compressors, HVAC, refrigeration systems, ETP plant, lightings, DG sets, chillers, water systems, ?etc.). Managing the plant running at zero breakdown and achieve maintenance KPI.?Implementing the preventive & predictive maintenance schedules through a dedicated maintenance team and work contracts to minimize down time & achieve plant KPI. Carrying out maintenance activities as per SOP & SMP also preparation & circulation of new SOP?s. Carryout all maintenance activities under food safety system & GMP guidelines. Implementation of company continuous improvement module to achieve zero loss culture of General mills.?Carrying out routine maintenance activities & overhauling of rotary equipment like pumps, compressors, Gear box, agitators, conveyors etc. Operation & maintenance of refrigeration Plant, chillers & evaporative condensers. Operation & maintenance of cold room & frozen area. Operation & maintenance of quality related equipment like checkweigher & metal detector. Operation & Maintenance of cooling tower. Operation & maintenance of air compressor. Maintenance of plant water system like Effluent treatment plant, soft water plant & RO Plant. Maintenance of Different type of pumps like Centrifugal Pump, gear pump, reciprocating pump etc. Operation & maintenance of DG sets & electrical panel.?Maintenance of different types of pneumatic valves.?Fabrication & erection of pipelines & their maintenance. Operation & maintenance of packing machineries like FFS, Cartonator, band sealer etc. Carrying out annual shut down planning in co-ordination with production team & spare parts planning.?Inspection & quality check of incoming key spares & development of spares for cost effectiveness.?To ensure all breakdowns are attended to promptly by the Maintenance Team. To formulate & implement spare management policy. To implement all safety policies at shop floor. To formulate & implant all corrective action plans for respective audits carried out by various auditors.?To carry out the analysis for all the break downs with the help of specialist & operators. To train the operators on all manufacturing equipment operational practices, preventive maint. & trouble shooting processes. To formulate & implement the down time capturing & improvement procedures and further report the performance on daily basis. To formulate the budgets for power & fuels, R & M and capital investments. Work towards sustainability of Energy, water & waste management.?Make measures to ensure reliability of the equipment?s. ?To make the indents for capital projects with all requirements & get approval for same.?To formulate & implant the tracking system for projects.?To assist in execution of Projects. To maintain effective shop floor discipline and to achieve the best results from the available resources.?To formulate & implement cost tracking mechanism & maintain the costs as per budget. To generate the Monthly Maint., report, Monthly Engg. Report, Monthly EHS report. To maintain machinery to ensure optimum availability, minimal downtime, maximum efficiency and maximum capacity utilization.? To maintain the set quality standards in the Manufacturing department i.e. HACCP & other quality requirements.?To ensure that the manufacturing facility achieves its production targets as per rolling plan and dispatch schedules as per laid down quality specifications. To ensure regulatory requirements of MSEDCL, MPCB, MIDC and Weights and measures are complied with.?To monitor & increase the productivity through continuous process improvements in the manufacturing area. ?To ensure smooth Industrial Relations in Plant Premises?o act as Mentor / Guide for all Team Members & Colleagues?Lead CI Projects & act as Coach for Teams ?Ensure all Records & documentation related to function is created in time & maintained properly.?Admin Work like OT Cards, Leave Mgmt., Appraisals, Rotation, Shift scheduling, Comp. off Planning, Disciplinary issues. Coordination with other functions as & when required. Engineering Executive? Mar 2009 to June 2014 Company Profile: Manufcaturer of nutrition, hygiene and personal care products Job Profile: Looking after the maintenance of stamping , soap wrapping, flow wrap machines , plodder, mixer, noodle, mill, PSM, blowers, conveying systems, chilling plant, VAM, cooling towers, transformer, circuit breakers, PCC, MCC, lighting, DG set, pumps, motors, maintenance etc. etc. along with manufacturing process equipment maintenance. Responsible for the electrical/control system installation of on-site projects? Responsible for implementation various automation project as per business demand. Hand on experience with Allen Bradley PLC, SCADA system, transmitters, receivers, valves, actuators, communication systems etc.? Responsible for the electrical inspection, testing and commissioning of on-site projects. Trouble shooting and breakdown analysis of electrical equipment / machineries Inventory of electrical spares and purchasing TPM related activities (e.g. autonomous maintenance, etc.) Monitoring and Electrical energy auditing.? Safety inspections and managing Electrician / contractor Manpower. Inspection, testing and calibration of instruments Planning of annual shutdowns, Maintenance/servicing / AMC related activities.? Document control and the recording of all changes (Mod note /ICP/CP)? Documentation for Periodic / statutory inspections (by site personal, local authorities, Safety auditors etc.)? Risk assessments and HAZOPS? Maintenance and work on high voltage systems.? Developing specifications and guidance documents? Environmental awareness issues? Maintenance of Fork lift /Power pallet truck.? Maintenance / Repairs of lighting issues.? Engineering store operation Spares inventory control / Procurement. Significant Accomplishments: Effectively leading safety improvements on shop floor and drivingframework standards including Occupational Safety and Environment Care Successfully received GMEA (Green Manufacturing Excellence Award)- Gold at Khamgaon site in year 2013 and Greentech Silver award for Environment at Khamgaon site in year 2014 Serving as Engineering store in charge along with responsibility of electrical executive in 2009 to 2012. Handled key projects like: Aerosol manufacturing plant, Pears plant expansion, DLO to TLO, 33 KV express feeder, various energy saving projects etc. along with GPS- Global People Survey and LTS - Long Term Settlement. Successfully FAT done for new aerosol lines at Pamasol, Switzerland and Training completed on operation / maintenance of aerosol cans production lines at Leeds, UK. Served as committee Member for Long Term Settlement in year 2012-13 at Khamgaon site Electrical Engineer? June 2007 to Feb 2009 Company Name:?Sunflag Iron & Steel Co. Ltd Company Profile: Is one of the quality steel makers with capacity of 250,000 tonnes of rolled products per annum, which was certified by ISO/TS: 16949 and TPM activities are presently going on in company environment to make total productive maintenance through total cost control and profit management and other correlated activities which is necessary in total productive maintenance. Rolled products in form of flat bars, HR coil, Hexagons, round cornered squares, rounds, wired rods, sharp corner flats, round corner flats and many for automotive industry and also producing stainless steel, valve steel, tool steel and alloy steel. Job Profile: To see Proper maintenance of all Plant machineries with the help of colleagues & technicians. Planning for reduce breakdown, inventory cost, downtime & increase productivity. To execute modification if required time to time.?Maintaining spares for supercritical, critical & non critical equipment?s. Being a coordinator of TPM pillar got fully involved in documentation & implementation of QS 9000system & ISO/TS 16949 Coordinating TPM activities such as 5S, Fugais, Why-Why analysis, Kaizen, One Point Lesson. Maintaining record of ?equipment in SAP PM Module Maintenance of 250 KW ACEREG RE V1.6 DC Drive (L&T) & DC Motor, 250KW SIMOVERT MASTERDRIVES AC Drive (Siemens)? Installation &Commissioning of 22 KW &7.5 KW AC Drives (Yaskawa) Installation &Commissioning of motor protection relay SPAM 150J FOR 130 KW motor. Maintenance of AC & DC Motors and drives. Maintenance and trouble shooting of cold rolling mill (4 hy) Maintenance of Slip ring induction motor 75 KW Maintenance of Thyristor, Invertor, and MCC & PCC panel. Maintenance & troubleshooting of Pneumatic dust conveying system. Maintenance of ESP & its Transformer. Maintenance of special purpose equipment such as Wagon Tippler, Stacker, Reclaimer& Kiln Slip ring. Installation &Commissioning of PLC AB 1500 Micrologix for bag filter system. Installation &Commissioning of PLC AB1500 Micrologix for Bag Filter system. Installation &Commissioning of PID?s. Engineer May 2004 to June 2007 Company Name:?Suzlon Windfarm Andservices Ltd Company Profile: Is the world?s fifth largest wind turbine manufacture & largest in India & Asia. Suzlon integrates consultancy, design, mfg., operation maintenance services to provide customers with total wind power solutions. Suzlon is in Germany for technology development, and R&D facility in the Netherlands for rotor blade molding & tooling, and Wind Turbine & rotor blade mfg. facilities in India. Job Profile: To attend breakdowns. Operation of Wind Turbine Generator & to take Preventive maintenance ? ? according to schedule, Project work job, Commissioning of m/c. Maintain records related to maintenance work, Analysis of repetitivebreakdowns & SAP completion work. Responsible for manpower handling in Shift.To look after all the activities related to operation and maintenance of Wind Turbine Generator in my shift. Reporting of day to day activities to section/site in charge. To arrange the resources in such a manner so as to make the breakdown time minimum and attend the breakdown. With experience in electrical system installation, testing, commissioning, maintenance, handling electrical lighting system, manufacturing and operation of electrical control panel, maintenance of switchgears, access control system, Operation, Maintenance of LT & HT Panels, AC & DC drives, PLC, Data acquisition system, SCADA knowledge, laying of cable and cable tray systems, lightning and earthings, DG sets etc. Other Courses: Certification program in Du-Pont Safety, Behavioral Safety Excellence, TPM Facilitator Perform summer training for duration of 30 days in Thermal Power Station, Khaperkheda.? Extracurricular Activity: Serve as a volunteer and participated in NCC Program. Profile Snapshot: Plant Equipment Maintenance Utility Operation& Maintenance Electrical Operation and Maintenance Projects (Greenfield, Brownfield, Various End of line etc.) Assets Management ? ? Engineering store operation Safety Operations TPM / CI implementation Team Management ? ? ? ? ? Liaising & Coordination MIS Documentation Legal Compliances? A strategist cum implementer with recognized proficiency in spearheading plant equipment?s, building etc. maintenance activities and utility operation related activities in close coordination with team members while ensuring on time deliverables. Electrical engineering with significant experience in operation and maintenance in power, Steel, and Food&FMCG sector. Experience in Greenfield/Brownfield/EOL projects. Executing maintenance plans & schedules with focus on optimum utilization of manpower & materials. Proficient in administering ?overhauling / testing of various equipment for reducing downtime as well as enhancing operational effectiveness of equipment? Expertise in implementing Total Productive Maintenance/Continuous Improvement (TPM/CI) and improving Health of machines, Equipment & Processes? Resourceful executing projects with a flair for adopting modern methodologies in compliance with the quality standards Highly skilled in suggesting appropriate solutions and restructuring/re-engineering the process to achieve higher levels of efficiency and effectiveness? Analytical, meticulous and quality-oriented professional with an eye for detail Experience in managing the engineering store operation activities i.e. Inventory control, ROL/ROQ, control on Slow moving, non-moving items, Procurement, Gate passes control, vendor development, handling Capex management etc. Core Competencies: Hands-on experience in quickly resolving breakdowns in minimum turnaround time with effective resource utilization? Hand on experience in maintenance & handling of Electrical / Instruments / Process / Utility equipment?s etc. Instrumental in overseeing installation, erection & commissioning activities as per the specified designs Planning preventive and predictive maintenance schedules to optimize efficiency of machines & equipment, thereby enhancing the overall efficiency in operations Identifying root cause of problems and operational bottlenecks to work out pragmatic solutionWorking with a strong vigilance to any potential hazards by performing regular inspections and ensuring adherence to health & safety parameters as per the rules & regulations Supervising & controlling engineering KPI?s, Engineering Projects / Maintenance activities and cost with job quality in OTIF compliance with the given standards Statutory compliance : Liaising with MSEDCL, Weights & Measurement, MPCB, MIDC departments & other officials to ensure operational effectiveness of plants & equipment and developing periodic reports for necessary feedback? Future Goals: ....... ________________________________________________________________________________________