plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 4:09:42 AM ________________________________________________________________________________________ RefNo: CA - 17561 Gender: Male Age: 49 Designation: Engineer Highest Education Level: Post Graduate Diploma Current Gross Salary: 650000 650000 /Annum Expected Gross Salary: 680000 680000 /Annum Notice Period: 30 Days Education Details: Post Graduate in Plastics Processing Technology (PGPPT) From CIPET, Chennai ? Bachelor of Commerce (B.Com) From Annamalai University, India.? Skill Sets: Gained the knowledge on fully automated Production Plant of Mother Company, South Korea. (Under gone 1 Month training). Six Sigma from MSME Development institute - Chennai Processing Methods and Applications of Plastics-CIPET, Chennai. First Aid training Safety Evacuation Work Experience: 22.9 Work Experience Details: Sr Engr (Production) Since Sep 2011 Company Profile: Manufacturer of Acrylic sheets Engineer (Moulding Engineer) Apr 2008 to Sep 2011 Company Profile: Manufacturer of Electrical appliance, lamp, tube fitting? Engineer Sep - 1999 to Apr - 2008 Company Name: Visteon India Description of Roles & responsibilities: Injection Molding Operations:? Preparation and Follow up the daily process and sending status report to manager on weekly/monthly basis. (KPI) Sustaining Minimum level of production materials to have the production smoothly without any delay. Arrangement of tools and keeping ready for production based on schedule. Implementation of kanban, 3C&5S, 4M0l concepts/tools/techniques to achieve higher productivity & seamless deliverables. Instrumental in successfully handling the trouble shooting of Plastics molding processing with PP, ABS, Nylon GF 30%, Nylon MF+GF, Acrylic, Acetal, PP-TF 20%, PP-TF 40%. Monitoring production, keeping control over activities and analyzing processes for stabilization thereby ensuring smooth operations. Successfully handled the processing of Automotive parts like Switches (Power windows, multi functions and relays), Bumpers, Instrument panels, FEM, Exterior and Interior trims, HVAC parts like Heaters, Radiators, Evaporators, Intercoolers, etc. and Clear parts like Lens of Instrument cluster. Actively handled Injection molding machine (fully Microprocessor controlled with Touch screen technology) series from 85T to 2500T capacities made by LTM-DEMAG, UBE (Japan) and LS (Korea) all electrical injection machines. Cost saving projects in the areas like Electricity and optimizing the consumption of consumables, etc Achieved the overall yield of around 90% by incorporating the minimal rejection and regrinding material usage wherever required like during purging. Quality Assurance Provided the assurance all production stages by proper training to all stage operators and monitoring the production data. Rejection analysis related to Setup, Process and Corrective action for rejection. Monitoring and improving OEE (Overall Equipment Efficiency). Incorporated the hourly monitoring the critical dimensions and analyzing at fixed interval of time. Man Management Managing the team with size of 25 members. Provision of training to operators wherever required. Encouraging the operators by incorporation of kaizan system. Work allocation, Utilization and performance monitoring. Effective utilization of manpower by proper planning. Professional Synopsis A dynamic professional with nearly 14 years of rich & extensive experience in Injection Moulding operation. Deft in ensuring compliance to TS 16949: ISO 2009 and ISO 14001 / 18000 quality standards & techniques for improving the plant operations along with energy conservation for cost savings. Key Deliverables Production Planning & Control Planning day-to-day strategies, production schedules along with resource allocation and machine loading for manufacturing operations. Minimising performance bottlenecks for high productivity with maximisation of men, material & machine. Appraising the prevalent production systems / processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them and documenting the same. Quality Assurance & Process Enhancement? Taking stringent quality measures including preparation of necessary documents to ensure compliance with TS 16949: ISO 2009 and ISO 14001 / 18001 quality standards & customer requirements.? Implementing various techniques for cycle time / cost reduction, entailing identification of opportunities, analysis of data, conducting tests, cost benefit analysis and implementation. Man Management Directing, leading and motivating workforce; imparting continuous on job training for accomplishing greater operational effectiveness / efficiency.? Working on succession planning of the workforce, rendering technical guidance to the staff, shift management activities, appraising the member?s performance & providing feedback. Future Goals: Seeking challenging assignments in ?Plastic Molding Operation, Production Planning, Quality Assurance with a growth oriented organisation. ________________________________________________________________________________________