plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 4:43:47 AM ________________________________________________________________________________________ RefNo: CA - 17689 Gender: Male Age: 47 Designation: Manager Highest Education Level: Diploma Current Gross Salary: 400000 400000 /Annum Expected Gross Salary: 70000 70000 /Annum Preferred Location: Thiruvananthapuram Notice Period: 45 Days Education Details: Diploma in Tool & die Maker From?KTTF Centre in the field of Tool & Die Engineering, Kerala in July 1999 With 70% Pre-Degree (Science) From?Christian college, Kattakada in April 1995 With 46% SSLC From?Government H.S. Kandala in March 1993 With 66% Skill Sets: 2D Designing:- AutoCAD 8.0 CADopia Standard 6.0? Mechanical Destop Using of Enterprise Resource Planning (ERP) solution (Microsoft Dynamics Navision 4.0) for Planning and Executing. Operating Systems from Windows 98 to Windows Vista. Microsoft office package and Open Office.Org Work Experience: 24 Work Experience Details: Tool Room Manager? Since Sept 2015? Company Profile: Is a highly established and leading company in the manufacturing of Solar Photovoltaic Systems and Energy Efficient Lighting Systems in India. Job Profile: Mould design for Plastic parts, and Prototyping (Mechanical). Manage all shop floor activities Presentation and illustration of Product concepts. Preparation of Mechanical Product/System BOM?s. Mechanical Concept, Design and Development of Products & Systems. Analyze and Control the Rejection and Rework Manage all fabrication work Development of sub contractors Reporting to : Weekly reporting: Managing Director Monthly Reporting: Managing Director? Technical Manager Sept 2012 to Aug 2015 Company Profile: Is a specialized industrial business focused on the design, manufacture and testing of high-end precision engineering products in areas such as Space Technology, Mining Equipment, Automotive Spares and intricate cast/forged and machined components for other industry verticals. Job Profile: Operation planning and executing to increase utilization of machines Working with production department in achieving production targets by continually supporting ?the production team ? ? ? In charge of all continues process improvement programs like tooling and fixture development for CNC machine Identify the subcontracters? Estimate and costing for tender Production planning? Design the products ?using ?Auto cad ? Analyze and Control the Rejection and Rework Preventive Maintenance of machine tools Capable of using various kinds of Measuring Instruments Reporting to: Weekly reporting: Vice president Monthly Reporting: Managing Director? Achievements:? Experienced independently managing in precision arespace production shop activities like precision component machining, geargrinding, hobbing,splinework, assembling mechanical parts ,maintenance of Hand Moulds, Injection Moulds,jigs and fixt Tool Room Incharge Jan 2001 to Sep 2012 Company Name:?Ammini Energy Systems Pvt Ltd Company Profile: Is a highly established and leading company in the manufacturing of Solar Photovoltaic Systems and Energy Efficient Lighting Systems in India. Job Profile: Identify suitable methods for Tool development. Prepare Tool development plan Execute and over see Tool development plan Confirm methods adopted are suitable for ensuring the quality of Tools as per Tool development plan. Approve the release of tools/ mould for production. Ensure periodical inspection and preservation of mould are done as per this procedure Ensure preventive maintenance and breakdown maintenance of machines and equipments are done as per procedure Ensure the safety of personnel, machines, equipments etc. Support receiving/ in process/ final inspection as per procedure. Collect, analyse and report to the responsible manager, the data related to conformity to tool requirements. Ensure non-conformances are identified and disposed as per Procedure Ensure that all the Instruments are calibrated as per Procedure. Perform periodical inspection and mould preservation as per procedure. Subcontracting ?decide whether any work to be given outside as sub contracting to minimise total tool development time/ to carry out machining of bigger works which can not be done with inside machines/ to carry out special purpose and advanced machining operations due to lack of such machines Reporting to Weekly reporting: Managing Director Monthly Reporting: Managing Director? Achievements:? Using advanced CAD Softwares ( AutoCAD and CADopia), successfully completed the mechanical Concept-Design-Development of various products ,Press tools moulds,jigs and fixture. Mechanical design and development of Mould design and development of Plastic Moulded Parts. Jigs and fixture design and development IP65 rated Solar Street Lighting Luminary proto type design?Lanterns , Solar Street Lighting Luminaries Models (CFL & LED based). Designed, integrated and implemented various ranges of Solar Module Arrays?and MMS (Module Mounting Structures). Supervisor. (Tool Room) Aug 1999 to Jan 2001 Company Name: Tooling Temple, Coimbatore? Company Profile:?is a reputed?Firm, manufacturing Injection moulds, Die casting, Press Tools, Jigs, Fixtures etc. Job Profile: Manufacturing and Assembling of Injection Moulds Practical Exposure: Preparation of Mould part drawings & Maintenances of Injection Moulds. Maintaining Documents with ISO 9001-2000 & Man Power Handling. Achievements:? Hands on experience in Tool room activities like machining, assembling and maintenance of Hand Moulds, Injection Moulds etc.? Design and Practical skills: Design activities: Mould design for Plastic parts, and Prototyping (Mechanical). ? Aerospace components lay out planning Presentation and illustration of Product concepts. Preparation of Mechanical Product/System BOM?s. Mechanical Concept, Design and Development of Products & Systems. Manage all shop floor activities Shop Floor Activities: Planning, Sourcing and Execution for:- Designing, Manufacturing and maintenance of Automatic & Hand? Injection Moulds. Designing and Manufacturing of Precision gauges, Jigs, Fixture, etc. Aerospace component handling Manufacturing of Aluminum Pressure Die Casting Dies. Fabrication and errection of Solar Arrays. Machines side: Knowledge in operating EDM, Lathe, Numerical Controlled Milling machine, surface Grinders, Cylindrical grinders, pantograph, etc Documentation Work: Preparation of Mould Design Plan (Mechanical) Preparation of Machining job time Plan In-process QA of products, process Preparation of Tool Design/machined drawing File Preparation& maintenance of Documents in line with ISO 9001-2000 Design feed backs/ Data collection and analysis Training/Testing: Taking lead role for BIS certifications of Products (Mechanical Side) . Managing of Product integration and Pilot Production (mechanical aspects). Involve in the External Calibration of Mechanical TM Instrument Sub Contracting: Prepare Subcontracting order Oversee material Issue Oversee material receipt Oversee scrap accounting Subcontracting account statement Posting Subcontract orders Identifications of subcontractors Development of sub contractors In-process QA: In-process QA of products, process Analysis of Non-conformance reports Final QA: Intimate QAD for Final QA Analysis QA report Suggest changes required in process in view of QA report Inventory management: Prepare list of operators responsible for inventory items Confirm stock on weekly / monthly / quarterly / yearly basis Suggest changes required in safety levels of Inventory Items Resource management: Report Leave / Absence to Manager (Production) Plan overtime Motivating /educating the supervisors about the work/ Products Improvements: Initiate ideas for improving quality & productivity Safety: Maintain safety standards like ?5 S Calibration: Ensure that all the Instruments / Equipments used are of valid calibration status. Do the needful for calibration Training: Supervisor ?training Maintenance: Maintain critical spares required for instruments / equipments Maintain the maintenance registers Regular maintenance of the instruments / equipments Budgeting: Prepare the budgeting for Manpower Instruments / Equipments Future Goals: To start my career with a firm foundation and grow to a phenomenal level, flexible to master any leading technology trend and to take my organization to greater heights ________________________________________________________________________________________