plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/5/2025 8:19:49 PM ________________________________________________________________________________________ RefNo: CA - 17787 Gender: Male Age: 50 Designation: Engineer Highest Education Level: Diploma Current Gross Salary: 1680000 1680000 /Annum Notice Period: 30 Days Education Details: Diploma in Mechanical Engineering From APS Polytechnic, Bangalore in 1994 with 50.7% 10th From Vidya mandir High School, Bangalore, SSLC in 1991 with 59.5% Skill Sets: Keen to learn quickly, Quick perception and Self Confidence, talent, Hard work and handle high pressure in challenging work environment. Work Experience: 27.9 Work Experience Details: Quality Assurance Department Since Nov 2012 Company Profile: Design, development and manufacturing of Press Tools, Jigs & Fixtures, injection moulds tools and having in house testing facility. Job Profile: Review customer drawings and identify the resource required for new development parts. Sets QA compliance objectives and ensuring that targets are achieved; Establishes standards and clearly defined quality methods & quality procedures in conjunction with operations and engineering collate and analyzes performance data and charts against defined parameters Prepare technical and management system reports; Verify and approve NPD documents like PPAP (PSW, PFD, FMEA, Quality plan, work instructions RM test report, Inspection reports) and submit to customer and get approval for In-house manufacturing & outsourced parts. Handling customer complaints & identify the root cause and take corrective and preventive actions for the same and periodically verify for effectiveness of implementation. Verify Raw material test reports of various materials like Plastic (PP-T20 & PPT-40, PE, LDPE) & Tools grade materials like HCHCR, OHNS etc. as per ASTM standards. Approve Injection moulding tools (Core & Cavity), Blow moulding tools, Rubber moulding tools based on the trials results. Prepare inspection standard for raw materials (chemical & mechanical properties) & outsourced parts for incoming & out going inspection activities. Co-ordinate with NPD team/ Production team and establish process parameters like (Temperature/Pressure/Time) for Injection moulding, Blow moulding, Rubber moulding, and approve. Conduct Validation & Re-validation of special process like Brazing, welding, Heat treatment process like Gas carburizing, Gas Nitriding and also surface treatment process like Zinc & Manganese phosphate. Benchmarks other divisions and organizations to ensure continuous improvement based on best practice internally and externally Verify Surface hardness & case depth analysis of teat treatment parts as per ASTM E384 Providing ongoing problem solving / continuous support to Manufacturing for rejection reduction and cost reduction. Co-ordinate with 2nd & 3rd party audits and takes necessary action to close all NCRs. Conduct Supplier audits & enhance the supplier's QMS activities (in conjunction with customer, company API Sepc Q1 & ISO 9001 standards requirements) Ensure all measuring instruments & test equipments are periodically calibrated and compliance to ISO 17025 Responsibility as Management Representative (MR) : Independently driven Quality System (API Spec Q1 & ISO 9001: 2008) across all the functions. Preparing documents required for implementing QMS. Ensure documents are reviewed and approved for adequacy prior to issue and use. Prepare internal audit program, plan & follow accordingly. Verify quality objectives of relevant departments are in line with quality policy, customer & company requirements and take approval from top management. Prepare quality management review meeting documents as per API Spec Q1 & ISO 9001 standard requirements, conduct meeting take necessary action for feedback from top management. Ensuring the promotion of awareness of customer requirements throughout the organization. Coordinating for the identification of training needs of employees for upgrading their technical skills Achievement : Obtained QMS dual certification (API Spec Q1 & ISO 9001:2008) from API certification body for successfully developed and implementing QMS. Obtained SSR (Self Release Supplier) award from BAKER Hughes customer in the year 2015 Cost reduction by developing In-house metrology laboratory compliance to ISO 17025 Senior Engineer Feb 2002 to Feb 2012 Company Profile: The company has always been known for using the best-in-class equipment to develop products of the highest quality such as HVAC, Radiators, Air-cleaner, & Condenser for passenger cars and Bus. Job Profile: Responsibility as Sr. Engineer: Prepare process flow diagram, control plan, PFMEA, work instruction for in-house manufacturing parts & various process like Brazing, Injection & Blow moldings, Press parts. Documents and monitors internal and external quality concerns and maintains the database for follow-up Heads up the 8d process. Conduct layout inspection of CNC machined parts (Grinding, milling, turning, drilling,) casting parts, Injection molding parts, aluminium tubes, Sheet metal parts, Rubber parts. Conduct layout inspection of Tools, Gauges, Jigs & Fixtures, Conduct Joint Inspection with Customer & Suppliers. Verify Raw material test reports of various materials like PP-T20 & T-40, PE, IS 513DD & EDD, Aluminum materials of various grades & Rubber materials like EPDM, DR-11 to meet DENSO & customer standards. Make CNC programme in CMM for inspection of parts using CAD models. Brings together different disciplines as cross-functional teams and drives the group to plan, formulate and agree to comprehensive quality procedures; monitors performance through gathering relevant data and producing statistical reports; Verify PPAP documents of outsourced parts and get approval from customers. Conduct internal audits & supplier process /product /system audits Supplier development (as per ISOTS 16949) Prepare incoming, In-house and final inspection standards for various components like machining parts, injection & blow moulding, heat treatment parts, Rubber parts, Motors, Air cleaner parts, Verify Inspection reports prepared by team members Design various fixtures for assembly and for holding the parts for CMM inspection. Prepare Corrective and Preventive action for the Non conformance parts and products and ensure effectively implemented by conducting periodic audits. Handling of Internal & external laboratory and compliance to ISO 17025 Calibrate instruments & test equipments as per relevant ISO standards. Conduct MSA as per AIAG Manual 4th edition. Carry out Incoming & In-house & Final inspection inspections as per Inspection standards (Control plan) Supervises technical personnel in carrying out tests, measurements and checks Working as Deputy Management Representative (DMR) for QMS ISOTS 16949 Prepare MR meeting documents Prepare Internal audits programme and plan and conduct internal audit as per plan Verify and ensure action taken for all NC are closed and effectively implemented. Providing training to the production as well as Quality staff related QMS requirements. Control of documents and records related to Quality departments. Achievements: Received Best supplier award from the customer TOYOTA & HONDA Developed In-house metrology laboratory and compliance to ISO 17025 Reduce cost reduction in Inspection through self certification of supplier and making fixture / gauges for inspection of parts and products. Engineer 1998 to 2002 Company Name: IFB industries Pvt. Ltd. Company Profile: Manufacturer of?product range includes Fine blanking components, motors, window regulator, Parking Brake, Clutch Pedal, Brake Pedal, machining components. Job Profile: Prepare Work Instruction, Process flow diagram, Control Plan, FMEA Inspection of raw materials and verify Raw material test report Carry out Layout Inspection for machined parts (CNC turning, CNC grinding, CNC milling, Wire cut, EDM,) Carry out sample inspection of Sprocket, Gears, Works with purchasing staff to establish quality requirements for external suppliers; Calibration of Micrometer, Caliper, Bore Gauge as per relevant standards. Conduct incoming inspection of parts & In-house manufacturing parts Verify external laboratory certificates and compliance to ISO 17025 Identify Root cause for in-house defects and take CAPA, Conduct process Capability study for In-house process & outsourced parts. Conduct Measurement System Analysis (MSA) as per AIAG Manual 3rd edition. CAD Engineer 1997 to 1998 Company Name: ICES Pvt. Ltd. Company Profile: Established in India in the year 1996 in the field of drafting of Cable cad Job Profile: Study the 2D drawing received from customer and draw in the AUTOCAD software. Verify the Quality of the draft made by others. Submit the files to customer and verify the quality status. Apprentice 1995 to 1996 Company Name: VST Tillers & Tractors Ltd. Company Profile: Experience in :- M/s. VST Tillers & Tractors Ltd., (1995 ~ 1996) V.S.T Tillers Tractors Ltd (VTTL) was incorporated in the year 1967 in Bangalore, India. It was promoted by the V.S.T Group, in technical collaboration and joint venture with Mitsubishi Heavy Industries and Mitsubishi Corporation, Japan for the manufacture of Power Tillers and Diesel Engines VTTL has ISO-9001 certification for Quality Management System. Job Profile: Carry out sampling Inspection of Incoming parts as per sampling plan ISO 2859 for machined parts, Injection moulding parts, wiring harness, stamping parts like frames, rubber parts etc. Carry out sampling inspection of Casting parts like, cylinder heads, Crank case, cylinder, engine case etc. Conduct NDT for incoming parts (MPI) Inspection of critical parts like Helical gears, Bevel gears, Spur gears, Cam shafts, Crank shafts, cylinder, Piston etc. Inspection of Heat treatment parts (Surface Hardness & Case Depth analysis) etc. Future Goals: To be a successful professional and build a Challenging career with outstanding performance and a leader in my discipline to serve my organization through talent & dedicated hard work. ________________________________________________________________________________________