plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/5/2025 7:29:29 PM ________________________________________________________________________________________ RefNo: CA - 17911 Gender: Male Age: 48 Designation: Manager Highest Education Level: Post Graduate Diploma Preferred Location: Anywhere In India Notice Period: 30 Days Education Details: B.Sc (Chem.) ?From APS ?University. in 1996 to April 1999 Post Diploma in Plastic Mould Design From CIPET Ahmedabad in July 1999 Diploma in Plastics moulds technology From CIPET, Ahmedabad in July 1998 H.S.C (Science) From Bihar intermediate council, Patna Obtained in April 1994 Skill Sets: Overall 16+ years Industry experience in Molding (Injection, compression molding & Blow), Installation, Maintenance and troubleshooting of various Blow, compression & Injection Molding machines & utilities related to this like chiller,Air compressor, dryers , Dehumidifiers etc.Also have good exposure In Beverages industries(Coke, Kingfisher, RC Cola etc) in the area of production & maintenance. 1.Production, maintenance & troubleshooting of Injection,compression & Blow moulding. 2.Specialist in PET preforms, Bottles & compression molded closure making on world best machines 3.Good exposure on utilities side operation & maintenance. 4.Good exposure & practical operational knowledge on tool room machinery 5.Exposure in Beverages industries in the area of production & maintenance. Specialties: Vast experience 16 yrs in Plastics( especially in PET Packaging product & Plastics closure Making) & Beverages industries. Work Experience: 25.3 Work Experience Details: Plant Head Since Nov 2013? Company Profile: Manufacture of PET Preforms, PET Pharmaceutical & Cosmetic Bottles, PET liquor bottles, PET Jars, PET Bottles, HDPE & PP plastic cap & closure, HDPE bottle, corrugated box, Aluminum cap etc.? Job Profile: I am responsible for multiple plant activities (two plants). My reporting is direct to MD & GM of group. My responsibilities are. Production & production planning Yearly, Monthly and daily production plan for the plant production, Plan/enhance the Capacity requirement, Daily and Monthly review of production output, Weekly review of raw and packaging material requirement, Control Plant Operations, manufacturing expenses and overheads. Maintenance. Overall responsibility of machine & plant maintenance ensuring machine availability above 93%, Oversee Preventive and predictive maintenance programmes, Communicate with equipment suppliers for related issues. Quality Oversee DMF & ISO programme, Oversee the Quality control process, Ensure GMP Material Planning for PM/spares Oversee spare parts management programmes, Monitor monthly spare parts consumption Administration Support HR in Selection of operations staff and Labour welfare activities in the plant, Support Admin in implementation and monitoring of Security systems in the plan. Projects Prepare Project costing with account, Prepare project Plans, Assist Management in sourcing and selection of equipments, Execute the project plan, Oversee the contracting jobs Product Development Once the requirement for new product arises, co-ordinate with the OEM for design, Check and approve the drawing for new product, Oversee the new product commercialisation Man Management. Control of manpower, Develops team members for jobs flexibility (Intra team and inter team), Systems & Improvements, Identifies the Area and need of the modernisation and modifications, Propose the improvement to management and implement the approved proposals, Ensure adherence to quality standards (Zenith, Pepsi, Coke) maintain all related documents. MIS Ensure the Monthly MIS for KRA?s to be ready as per timeline. Project Expansion: Completed project expansion _ Addition of one new 32 cavities HUSKY PET Preform injection moulding with accessories, Two ASB70 DPH, four 50 MB to the existing plant. Expansion part is now under production & running smoothly. GM (Production & Technical) July 2010 to Nov 2013 Company Profile: Making various kind of products like PET Preforms, Pharmaceutical & Cosmetic Bottles, Jars, plastic caps & closure Bottles, Dispensers, Water Filters, Home Beautification Items, Baby Feeding Bottles, Net Application, Liquid Silicon Rubber (LSR) Nipples, Soft Netting Products & Packaging Nets, Insect Trapper etc. Job Profile: Responsible for Engineering & production Of the Unit. I am looking after all the activities like production, maintenance, QC & other related activities of plant.100 staff & 150 workers reporting to me & myself reporting directly to Director & Unit head. Overall responsibility of the Engineering & production .2. Production Planning and execution of planned requirements. 3. Track, monitor and achieve Key Performance Indicators. 4. Prepare Strategic Plan for continuous improvement. 5. Planning and execution of product line expansion projects and new product development or new project. 6. Provide Quality Expertise to Manufacturing operations in improving productivity and cost reduction. 7. Ensure compliance of products to all quality systems, processes and statutory requirements (like ISO, GMP, GHK etc). 8. Guide and train production quality & Maint team to track monitor and achieve Key performance metrics across all functions of the factory. 9. Prepare reports, present insights, trends and suggestions in order to ensure timely availability of quality information for decision making. 10. As a team player and a leader, I will be responsible for maintaining high morale and camaraderie in the factory amongst all colleagues and subordinates. 11. Vendor development: negotiate contracts and develop sourcing strategy, Competitive suppliers to be developed in the vicinity local area to facilitate transport, communication and inspection procedures 12. Responsible for manufacturing activities (Assembly/Mass production). 13. To establish and monitor effective systems for ordering sufficient Resources, stock control and rotation of goods and raw materials to meet Production needs. 14. Coordination with business unit for service between Head office, sales & factory. 15 Customer support to sales & marketing team for addressing any technical issue occurred regarding the product or process. 16. Handle all statutory requirements of the Factory as per Factory Act and Labor Laws. 17. Plant level accounting & support to logistic team. 18 . Logistics support New Project: worked on new project of ASB PM70/N2 machine from very scratch & completed on time (within 45 days). Plant is in operation. Factory Head Aug 2008 to July 2010 Company Name:?Intec Appliance (P) Limited Company Profile: Is engaged in manufacturing PET preforms, PET bottles & PP plastic caps in Injection and blow molding process. It has two sections respectively for preforms, bottles & Plastic caps. Job Profile: responsible for the profit of the Unit. I am? Looking after all the activities like production, Maintenance, & all the commercial activities of plant.50 staff reporting to me & myself reporting directly to MD. Overall responsibility of the profit Center head. Production: Directs and coordinates activities of PET Processing and Production Plant: Post Production Activities: Directs, through subordinate supervisory personnel, workers engaged in processing, Packing, Storing, and Supply of PET preforms, PET Bottles, PET Jars, Plastic caps, Baby feeding items, Netting Products. Plant & Machinery Management: Directs and coordinates activities regarding to dismantling, moving, installing, or repairing of machines and equipment. Planning and execution of product line expansion projects and new product ? development. Salaries & Wages: Approves plant payroll and payments for purchased materials or products. Raw Material Planning and Production Scheduling: Estimates quantities of Raw Material required for processing and Intimate Purchase Division. Manpower Management: Helping in Hires, Transfers, and Allocation of employees. Transportation : Directs with transporters to Schedule delivery of purchased Raw Material and Supplies of Finished products from to plant Safety and Quality Management : Directs in Safety and GMP modules and ensure its practicing Legal Compliances and Audits : Liaoning, Correspondences with All Govt ?Authorities like Labor, VAT, excise electrical dept, Pollution etc. To establish and monitor effective systems for ordering sufficient Resources, stock control and rotation of goods and raw materials to meet Production needs. Coordination with business unit for service between Head office & factory. Material used: PET, PP & HDPE Machine used: L & T Demag 180 & 200 Pet preforms injection moulding for performs & ? Windsor injection moulding for PP & HDPE Lid/Caps of 83, 96 & 120 mm. Shyam plastics 1 to 2 cavities stretch Blow Moulding for PET Bottle. Unit Manager (Plastic Division) June 2007 to July 2008 Company Name:?Iceberg Aqua (P) Limited Company Profile: Is the sole franchisee of King Fisher water & soda (UB group) & RC cola (Royal crown). It has two sections ? 1) beverages unit?iceberg food limited ? PET Plastics division ?Iceberg aqua ? Iceberg Aqua Pvt Limited is engaged in manufacturing PET preforms, bottles & plastic caps with plastic division with Injection and blow mol ding sections respectively for preforms, bottles & Plastic caps. Job Profile: Department.25 staff reporting to me & myself reporting directly to MD & ?General Manager (technical).My responsibilities are same as mention Below:? Production Planning? Plan the production as per requirement Plans mold changes, Ensures that the work is progressing according to the plan and specified production rate. Production Checks the tooling to ensure a smooth start up with minimum changeover time and smooth running of machines, Prepares monthly production report, Organizes work place for proper line flow, Reviews if the process parameters are not appropriate and takes corrective action. Maintenance Preventive maintenance, Break down maintenance, Spares list and planning, Spare parts stores Quality Identifies the quality issues and traces the problem and solves it, Ensure the error proofing, Ensures that the product are as per the quality specifications, Gives awareness to the technicians about the quality requirements of the product and works towards achieving zero defects. Material used: PET & HDPE,? Machine used: Husky HyPET 120 Pet preforms injection moulding for performs & ? Kraussmaffei injection moulding (KM160 CX 750) for plastic closure of 28 ? ? mm. Sidel (synergy) 1 to 4 cavities stretch blow moulding for PET Bottles ? Sr. Engineer (plastic Division) July 2004 to 24 May 2007 Company Name:?Prima Corporation Limited, Company Profile: Manufacturing PET preforms & bottles with plastic division with Injection and blow mol ding sections respectively for preforms, bottles & Plastic caps. Job Profile: Injection and Blow Moulding department.?35 staff reporting to me & I was reporting directly to General Manager?(Operation) & Technical director. Purchase & Dispatch (supply chain), Production Planning & reporting, production, Maintenance, Quality etc. Material used: PET, HDPE, & PP Machine used: Husky XL 720 Pet preforms injection moulding, Husky XL 300 ? PET, HyPET 300 Preforms injection moulding, Huasheng Ekou HS 180 Injection Moulding ?& 6 Cavities Dyana Blow -6 & Kosme Stretch Blow Moulding Machine, Sacmi compression moulding. Executive (Plastic Division) July 2002 to July 2004 Company Name:?Bhutan Beverages co Ltd,? Company Profile: Is a company Owned by Coca Cola, manufacturing all Coca cola products with plastic division with Injection and blow mol ding sections respectively for Preforms & bottles. Again this was green field project. project handler was M/s Rohan builder Bangalore. Job Profile: Executive for Injection and Blow Moulding department. I was reporting directly to my departmental head. 15 staffs were reporting to me. Production Planning & improving productivity, Maintaining & generating reports for the dept & for the management, Machine & mould maintenance( preventive & corrective), Man power deployment, their training & work allocation, Hot runner maintenance, Ensure Preforms & Bottle quality control Shift Engineer Injection Moulding? April 2001 to June 2002 Company Name:?Varun Beverages Ltd,? Company Profile: Is the bottler for all brands of Pepsi products with annual turnover around 450 crores with two sections, Injection Mol ding for manufacturing performs, closures & crates and Blow Mol ding for manufacturing PET bottles.? Job Profile: I was reporting to the Manager (PET? division). 10 staff was reporting to me.? Shift operation & manpower handling, Maintenance of machines, Hot Runner Maintenance, Mold Maintenance, Quality control of the products Engineer (Injection Moulding) Sept 1999 to March 2001 Company Name: Lahoti industries Company Profile:?It is one of the largest producers of Extrusion blow moulded plastic container ranging from 500ml to 5 liter & other plastic parts, Supplying to Indian Oil Corporation ? Delhi, Hindustan petroleum, it also supplying water bottles to Indian military & BSF.? Job Profile: I was reporting directly to proprietor of the company?I was handling a separate unit independently. Production planning and Production, Development of different moulds for different products, Maintenance of machines & moulds, Quality control of Plastic products, manpower deployment Active Participation: Project & Installation of Husky in Varun Beverages Limited (PEPSI) Project expansion _ ?Installation of Husky in Shreenaina plastic. ?Expansion project also included machines ASB 70 DPH _ 02 Nos & 04 Nos ASB 50 MB Project & Installation of Blow Max-6,SIG Simonazi Stretch Blow Molding in Bhutan Beverages Company Limited (coca cola). Installation of Color Matrix in Bhutan Beverages Company Limited & Prima Corporation limited Husky project. Project & Installation of Husky XL 225,300 & Hypet 120 .Also Huasheng Ekou HS 180 PET performs injection moulding m/c in Prima Corporation limited, Nigeria Husky Project.? Project & Installation of PET Preform, plastic Caps & closure & PET JAR plant in Intec appliance Pvt ?Limited, Ahmadabad Project & Installation of ASB PM70/N2 PET Preform manufacturing in Chemco plastic industries Pvt Limited, Silvassa Machines & Equipments :? Husky LX 300 PET perform injection moulding m/c with side entry robot model ? B ?Husky Husky HyPET 120 perform injection moulding m/c with side entry robot model ?Husky Husky GL 300 PET perform injection moulding m/c with side entry robot model ? FSI 200 Husky XL 720 ?PET perform injection moulding m/c Husky XL 300 PET perform injection moulding m/c with side entry robot ? Husky Husky HyPET 120 RS80/80 perform injection moulding m/c with side entry robot? Kraussmaffei 175/1900CV PETFORM Injection moulding machine. Kraussmaffei KM160CX 750 Injection moulding machine for plastic closure. Sacmi compression moulding for HDPE closure manufacturing ASB PM 70/11N PET preform Injection moulding machine CHEN PET ? 318, M83 etc preforms Injection moulding machines. ASB -50MB, 70 DPW ,70 DPH,12N/10 & other Single stage injection stretch blow moulding Machines Huasheng Ekou HS 180 to 330 PET perform injection moulding m/c L & T Demag 180 & 200 injection moulding for preforms Ferromatik Injection moulding for preforms & plastic caps & closure. Sidel 2/1,1/4 stretch Blow Mol ding machine? Kosme & Dyana blow-6 stretch Blow Mol ding machine Germany SIG Simonazi blow max-6 stretch Blow Mol ding machine Germany MAG Plastics { SSB ? 20 } stretch blow moulding machine ?Switzerland CMP &P extrusion blow moulding machine up to 120 litter capacity Shyam & Print Link Stretch blow moulding machine for making wide mouth Jar up to 8 litres. Global PET Automatic Stretch blow moulding Machine for wide mouth Jars Winner Pad printing machine for three & five colour closure printing? Lab. Equipment such as Melt flow testing m/c for MFI measurement? Lab. Equipment such as stress crack tester, leakage testing machine etc. Lab. Equipment such as Viscometer for IV measurment { devenport ? Lloyd Wall thickness tester { Megna mike ? 8500 } Top load tester { Zewick ?Germany },in storm ( UK ) All Tool room machines operation like lathe,milling,shapper,drilling,EDM , surface grinder etc? CNC milling (Micron Ume 600, & micron 21 wf) Switzerland, operation & programming. Utilities machine like Chillers (Piovan air cooled, super chillers, green box water cooled, Carrier air cooled chillers, Prasad air cooled, Arci chillers), LP & HP air compressor etc. Exposure on Machines like filling, labelling, other accessories used in Beverages industries (Water, CSD) etc. Future Goals: ....... ________________________________________________________________________________________