plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 3:32:12 AM ________________________________________________________________________________________ RefNo: CA - 18852 Gender: Male Age: 43 Designation: Manager Highest Education Level: Post Graduate Diploma Notice Period: 30 Days Education Details: P.G.D.B.A. From D.D.E, Pondichery University, Pondichery in 2008 With First Division P.G.D.P.P.T. From C.I.P.E.T, C.I.P.E.T Chennai (TN) in 2004 With First Division B.Sc.(P.C.M) From V.B.S. Purvanchal University, Jaunpur (UP) in 2003 With First Division C.O.P.A. From Govt. I.T.I., Varanasi (UP) in 2001 With First Division H.S.C From St.Thomas Inter College, Shahganj (UP Board) in 1999 With First Division S.S.C From St.Thomas Inter College, Shahganj (UP Board) in 1997 With First Division Skill Sets: Precis: A result driven professional with over 9+ years of experience in New Product Development, Production Planning & Control, Production Management, Manpower Management, Resource Management, Continual improvements, New Project Development and Automation. Computer Literacy Operating System Windows Family, MS DOS, Linux. Languages C, C++ Application Packages MS office (MS Word,MS Excel, MS Power Point ) Industrial Software SAP Production Planning Design Software AutoCad & SolidWorks Work Experience: 17.6 Work Experience Details: Manager?Design and Development Company Profile: Manufacturer of Sunvisors for automobiles Since June 2014 Asst. Manager ? Design And Development Sep 2012 To May 2014 Company Profile: global automotive component manufacturer Job Profile: Core Competencies entail: New Product Development ? APQP, PPAP, Tool Development, Process Development & ECN Time and Motion study, Line Balancing & Line Set Up Assist Customers in case of any production & process related issues Sr. Engineer - Process Engineering April 2011 To Sep 2012 Company Profile: global automotive component manufacturer Job Profile: Core Competencies entail: Process Engineering ? Plan & Process Layout, Selection of Machine & Auxiliaries and Installation, Selection of Material, Manpower Planning, Trail, Process Validation, PPAP, Metro logy as Per Control Plan, Part Approval, Production Execution and Ramp Up Yield Improvement Time and Motion study Assist Customers in case of any production & process related issues Sr. Engineer - Production July 2009 To March 2011 Company Name: Nypro Forbes Products (P) Ltd. Job Profile Production Planning, Process Validation, Production and Process Monitoring and Control. Manpower & Resource Management and Continual Improvement. Assisting tool maintenance & Quality to improve the Production Cost Reduction thro optimizing the process House Keeping ? Executing 5S in shop floor Training to the Engineers and Employees. Documentation related to Production Automation ? Layout Designing, EOAT Designing, Mfg. and Production Execution As Program Engineer-Jan 2009 To July 2009 Shift In-charge-Dec 2007 To Jan 2009 Process Engineer (Molding)-Feb 2005 To Dec 2007 Company Name: NFPPL Hosur Job Profile: Significant Contributions Process Layout Designing DOE (Design of Equipments) PPAP runs and Parts Approval Production Rump-Up Follow up for better opportunity Shift In-charge Significant Contributions Production Planning, Execution and Monitoring and Control Production Increased by best utilization of manpower with the help of time motion study Customer complains reduced by reducing rejection rate with help of QC tools. Process Engineer (Molding): Significant Contributions Mold Trail Qualification and Process Validation, Trouble shooting, Process Setting, Production Monitoring, Documentation related to production activities, Continual Improvement. 5S and Safety Training to Operators related to M/C Operation, About Product, Product & Human Safety, and Quality Issues. Production Trainee Aug 2004 To Jan 2005 Company Name: Valqua Products Job Profile: Significant Contributions Tool Loading and Unloading, Parameter Setting, M/C Operating, Quality Inspection, Production Monitoring, Documentation. Preventive Maintenance for Tools. Achievements in related Areas: Cycle Time reduced from 14 sec. to 8.35 sec. Mold Changing Time reduced 60 min To 30 min. Mold Changing Time reduced 30 min. To 9 min. Machine down time reduced 6 % To 2%. Rejection rate reduced 3 % To 1 % for non-clear components and 10 % To 8% for clear components. 1 Million INR saved within 2 months due to EOAT Design & mfg. In-house. Rejection rate reduced 25 % to 5 % for Painted Parts Professional Enhancements Six- Sigma Green Belt ? Nypro GBU China Lean Manufacturing ? M&M, Nagpur EMS ? Internal Auditor ? TVU Chennai ISO 13485 : 2003 requirements for Healthcare components ? Internal Auditor ISO/TS 16949 : 2002 requirements APQP / PPAP 7QC 5S, Poka-Yoke & KAIZEN Other Profiles: HVS member ? Working on Cost Saving One of the core CFT member working on Continuous Improvement. TS 16949 and ISO 13485 : 2003 Certified Internal Auditor. Training of Engineers, Employees, and Operators on safety measures and criteria related to Components. A keen planner, strategist & implementer with demonstrated abilities in managing operations, generating high productivity with focus on optimizing the scraps with continual improvement. Core Competencies entail: APQP PPAP SOP and Ramp Up Yield Improvement Time and Motion study Tool Development ECN Costing Assist Customers in case of any product related issues Support And Improvement A team player and leader with exemplary, communication, analytical, interpersonal and problem solving skills Projects: Program ? Sunvisors Assy. For 4 Wheeler Customer ? MSIL, TML Details ? Sunvisor Assy., HF Welding, Injection Molding & Assembly Role ? Product Design Review, APQP, Tool & Process development, Product Testing, PPAP, SOP Program ? Body Parts & Seat Assembly for 2 Wheeler Customer ? HONDA, SUZUKI, Harley Davidson Details ? Injection Molding, Painting & Assembly Role ? Product Design, APQP, Tool & Process development, PPAP, Part Approval, Production Ramp up Program ? Door Trim YL8 for 4 Wheeler Machine ? IMM 2000T, Robot & Conveyer, Material Loader, Chiller, QMC, MTC Mold ? Door Trim - Five Hydraulic Sequential Valve, HR Zone ? 18 with Hydraulic Ejection Man ? Fixing the Manpower by Time and Motion Study Method & Material? Injection Molding And PP Role - Machine Layout Design and Process Flow, Machine Installation, Commissioning and Trial Run, Tool development, Tool Trial , Part Approval, PPAP - Tool and Process Validation and Approval, Stabilizing & Freezing the Process, EOAT Design and Mfg., Robot Programming and Execution, Production Ramp up Program ? Gas Handle for 4 Wheelar Machine ? Nitrogen Plant, IMM 230T, Robot & Conveyer, Material Loader, MTC Mold ? Gas Handle ? Gas Injection thro Gas Pin in mold, HR Zone ? 2 Material ? PC + PBT Man ? Fixing the Manpower by Time and Motion Study Method ? Gas Assist Injection Molding Role - Machine Layout Design and Process Flow, Machine Installation, Commissioning and Trial Run, Tool development, Tool Trial , Part Approval, PPAP - Tool and Process Validation and Approval, Stabilizing & Freezing the Process, EOAT Design and Mfg., Robot Programming and Execution Production Ramp up Experience On: Molding: Molding Experience on Medical, Electrical, Telecom, Automotive and Consumer Components. Molding Experience in two shot molding, Thin wall components of 1mm thickness, cluster parts for automobile components And insert molding. Trails of new molds for approval. Types of molds: Bi component molding Dual injection molds, Valve gating molds, hot sprue mold, three plate molds, rack and pinion molds, side core molds, insert molding, highly polished transparent molds and stripper plate molds. Types of IMMs: Injection Molding Machine Tonnage (35T, 100T, 180T, 850T, 2000T & 3200T) Toggle, All Electric Systme & Hybrid System KM, JSW, Engle, Ferromatic Milacron, Cincinnati Milacron Ferromatic Milacron (200& 250T) Hydraulic system Bi-Injection Molding M\C Types of Robots: Wittmann - W711 ? Robot Arms ? 4 axis Types of Material Handling: Commodity Plastics LDPE, HDPE, PE, PP and PP with talc filled Engineering Thermoplastics HIPS, ABS, PET, PBT, POM, PC, PA-66, PA-46 with FR and GF(15% - 50%), ABS+PC Blend Elastomer TPE Painting : PU ABS Painting Assembly : IP Assembly, Shorud Radiator Assembly, Seat Assembly, Sunvisor Assembly Line Balancing & Work Balancing: By Lean Manufacturing Problem Solving and Process Improvement : By Six Sigma Future Goals: Contribute Significantly To The Organisation Offering Challenges And Growth With Innovation? ________________________________________________________________________________________