plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 4:25:51 AM ________________________________________________________________________________________ RefNo: CA - 19133 Gender: Male Age: 42 Designation: Executive Highest Education Level: Post Graduate Diploma Notice Period: 30 Days Education Details: MBA in Production Operation & Quality Management From?Sikim Manipal University in 2015 Post Graduate Diploma in Plastics Processing & Testing From CIPET, Haldia in 2007 PG Diploma in Computer Application (PGDCA) From Semiotics Computer Education, Chandikhole in 2006 ? B.Sc. in Chemistry From Utkal University BBSR in 2004 Skill Sets: Post Graduate Diploma in Plastics Processing & Testing(CIPET) with over 8.5 years of experience in: Production Operations, Quality Assurance, & Control Operations & Maintenance, Material Management, Safety Operations, Process Enhancement, Cost Saving, Training & Development, Team Management Expertise in developing a framework of quality standards, procedures & overseeing smooth implementation at clients? end Played a vital role in handling various machines including L&T-DEMAG (100T- 350T): HUSKY HYPET 400T, FERROMATIC (250T): HUSKY (G & X LINE) (225T & 275T), OMEGA (200T & 250T): HUSKY HYELECTRIC 225T, etc. Resourceful in implementing maintenance schedules & carrying out periodic checks to enhance performance of various equipment and maintaining requisite documents for the same Work Experience: 17 Work Experience Details: Production Officer : Since Apr 2014 Production Supervisor: Oct 2011 ? April 2014 Team Leader : Apr 2008 ? Oct 2011 Company Profile: An ISO 9001-2008, ISO 22000-2005 certified manufacturer & exporter of various sizes of preforms, CSD closures, closures for carbonated beverages & water. Job Profile: Holding the key positions in PET & CAP (closures) section reporting directly to Director-Operations in a high volume production facility. Handling 12 no?s of Husky Hypet 400 & 5 no?s of G series, XL & LX series Husky machines which are giving the output of 10.6 millions parts per day. Handling 125 employees including foreman, shift in charges & operators Good exp in Preform PET & handling husky injection molding machines Responsible for: Production planning & control, process improvement, shop floor management, production executive, quality & cost control, new mold trial and parameter settings Planning and effecting preventive and corrective measure maintenance schedules to increase machine up time and equipment reliability in the shop-floor Managing the raw material, ensuring the timely follow up safety guidelines & maintaining discipline among team members Handling & controlling the materials & inventory to maintain smooth flow of materials for production with the minimum inventory holding Implementing the quality standards including 5S & Kaizen with key emphasis on improving quality and reducing breakdowns Monitoring the implementation of cost saving measures and modifications to achieve substantial reduction in terms of production cost & energy consumption Carrying out continuous on the job training, ensuring a high level of quality, safety consciousness & discipline among the shift workers Discission making, implementing, monitoring & controlling. Interact with quality, maintenance, logistics, and technical & product developments. Planning & execution Team leader & natural motivator Reviewing workers performance Develop a new procedures & processes to improve production accuracy, manage multiple priorities & meet daily production targets while consistently reducing down time. Making sure that products are produced on time and are of good quality. Competently utilize lean manufacturing,SPC & related process improvement techniques to ensure the most cost effective manufacturing process Establish & maintain acceptable quality levels for all assigned products Contacting the multifunctional customers like PEPSI/COKE for product related feed backs Bench marking the process parameters, maintain the cycle time & reduce the weight of preforms under tolerance Led the loss elimination team in WOW (War On Waste) project Material Processed: PET, PP, PVC, LDPE, HDPE, LLDPE, ATTANE (DOW), Processing AID, VISTAMAX, Exceed, etc. Material Processed: PET, PP, PVC, LDPE, HDPE, LLDPE, ATTANE (DOW), Processing AID, VISTAMAX, Exceed, etc. Machines Handled L&T-DEMAG (100T- 350T): HUSKY HYPET 400T FERROMATIC (250T): HUSKY (G & X LINE)(225T & 275T) OMEGA (200T & 250T): HUSKY HYELECTRIC 225T NETSTAL (240T & 3500T): ENGEL 280 ( E CAP ) CLF 250T: COEXTRUSION CAST FILM LINE- SML 2700/650,3600/650 Highlights: Successfully increased the production from 1 million to 1.3 million in one day and bagged award for the same Innovative idea applied to make samples of two 50 gm preform 1881 neck out of 72 cavities of 51.6 gm PCO neck resulted the cost reduction in manpower & assurance of quality. Production Shift In-charge Feb 2007 ? Mar 2008 Company Profile:?Beverage Bottling Company Job Profile:? Managed the tool changeover, m/c & mold calibration and established the process parameters Resolved the m/c breakdown & took m/c start up Manpower arranging & allocations Motivating & Discission making Planning & Execution Troubleshooting Highlights: Played a key role in improving the quality of the raw materials by 93% by taking initiative by: Proper planning & providing suitable training to members to bring a smooth flow of operation Monitoring of ongoing products & quality and focusing on material feeding zone Minimizing the quality defects by discussing the problems regarding production & materials Immediate taking action to reduce m/c up & down time Coordinating with quality dept. to improve quality more Successfully carried out the inspection of raw which thereby improved the quality of the products by 93 % against 65% previously Holds the merit of escalating 85% through proper guidance to team members, process improvement by developing processing technique to reduce down time, rejection level & quality defects, maintaining discipline among team members & also coordinating with other dept. in OEE through effective maintenance Core Competencies Production Operations Formulating & executing the production and manpower schedules / plans for smooth execution of projects at within time & cost parameters Coordinating with various departments including material department for ensuring accomplishment of daily & monthly production targets; ensuring cost reduction by implementing new techniques and working on productivity improvement Quality Assurance & Control Implementing quality tools to ensure process capability per specification requirements, monitoring by control plan preparing and implementing improvement & corrective action plan Developing quality plans & ensuring quality assurance for equipment in manufacturing by inspection control in various stages, process control as per standard Materials / Inventory Management Monitoring purchase, receipt, inspection, storage, inventory and distribution of stock commodities; ensuring proper storage facilities for various components as per supplier recommendations Keeping the close track of non-moving items & slow - moving items and providing details of the same to the management every month Operations & Maintenance Ensuring execution of preventive maintenance of Power Plants, including schedules / shutdown maintenance to ensure trouble-free and seamless plant operations Effectuating predictive, preventive & breakdown maintenance schedules of plant assets; conducting periodic checks to ensure performance of various equipment Profile Summary Skilled in identifying areas of obstruction / defects & conducting troubleshooting & repair to rectify the equipment failures Holds the distinction of handling commissioning activities involving resource planning, in-process inspection and coordination with internal / external departments Proficient in executing cost saving & energy saving techniques/measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget A result ? oriented individual with excellent analytical, negotiation & interpersonal skills Experienced with very high speed operations & automatic process. Can-Do & high performance Proactive & cogent communications Strong background in implementing process control & operations development to achieve cost reduction & minimize process wastage especially in PET preform process Future Goals: A dedicated analyst, proficient in running successful method-oriented production operations & taking initiatives for business excellence through process improvement Seeking challenging assignments in Production Operations with an organization of repute in Injection/ Plastic/packaging /Beverages industry, preferably in GCC / India ________________________________________________________________________________________