plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 4:20:26 AM ________________________________________________________________________________________ RefNo: CA - 19267 Gender: Male Age: 59 Designation: Manager Highest Education Level: Diploma Notice Period: 30 Days Education Details: Diploma in Production Management From Annamalai University, Tamil Nadu in 1986 Diploma in Mechanical Engg. (Subject:Automotive Engg) From?Board of Tech. Education and Training - India, in 1985 with 81% ? ? ? Skill Sets: Conversant with : Manufacturing Processes with ?Engineering Plastics, Lighting Products, Sheet Metal Parts, Pressure Die Casting & BMC/SMC Molding, Vendor Development. New Product Development & Qualification Process/ Client Liaison Product Life Cycle Management/Quality System Management ISO 9000, ISO 14000 & QS 9000, & JIT/FMEA/FAI/ECN /Quality TPM/TQM/APQP/PPAP/KAIZEN/8D Gas Assisted IM & Profile/Sheet Extrusion Process?Using of SPC Systems & Cpk for Quality Control Pricing & Cost Management for Full Product & Mold/ Part molding.? Coloring of Plastics, ? Spray Painting, ?Hot Stamping, Silk Screen Printing Thin wall molding for Cellular Hand phones (Motorola, Philips) ?? Window study for New molds (as per MNC requirements)? Using of Ultrasonic Machines, Heat Stake, Laser marking, & Pad ?Printing,? Continues Improvement by Process Optimization. Using FMEA & DOE tools for new projects.? Training for 6 sigma Black belt ? approach? Part Development/Testing New Mould/Trou Work Experience: 39.5 Work Experience Details: General Manager Operation & Development Since Aug 2012 Company Profile:?Plastic Injection Molding Unit for OEM?s and also for High volume PET pre-forms. Manufacturing of industrial products using Hot Runner Molds, customer like Whirlpool, Godrej Consumer Products, S C Johnson Products, using nearly 60 Injection molding machines from 1000T to 80T, Assy. Job Profile: Hot Plate welding, Ultrasonic welding, Pad printing, Heat sink warp, Ink Injection, Automatic Assy. of Markers, etc. DGM ? Product Development & Project Management July 2012 to July 2012 Company Profile :?Manufactures of automotive Components- /Sensor/Switches/Technology Products Job Profile: Taking care of project micro-planning/Costing/ Qualification/Manufacturing start up for 2W & 4W Electronic Clusters & Heading Denso JV Programs for Toyota, Honda, Suzuki? Sr. Project Manager - Project Management Office Sep 2011 to June 2012 Company Name : Plastic Omnium Varroc Pvt Ltd? Global Sourcing & Technical Support Manager-Plastics? Aug-2006 to Dec.2010 Company Name : EMS Company Flextronics ?& Xerox Corp. ? Chennai ?? Job Profile :? Sourcing & Development for Plastic and Sheet Metal/ Rubber/Forms/Assy/Modules? SBU ? Head ? Nov.2004 to Aug. 2006 Company Name :?Motherson Sumi Systems Ltd Job Profile : Head of Operations with P&L responsibility : Head Count : 600 people : 2 Units SBU-Head Nov 2001 to Oct 2004 Company Name : Videocon Group ? Aurangabad? Job Profile : Joined as Sr.Engr. then Asst. Manager > Manager > Sr. Manager > ?SBU Head, Head of Operations with P&L responsibility of Plastic & Paint shop ?? Sr.Process Engineer/Manager Jan 97 to Sep-2001? Company Name :?OMNI Group & Fu Yu Manufacturing in S?pore ? Company Profile :?Industrial Plastic Part Manufacturing & Development? Job Profile :? Production Engineer ? June 1989 to Dec 1991 Company Name : Machino Plastics ?Ltd., Gurgaon, (Joint Venture company with SUZUKI/MARUTI) Job Profile :?Production In charge for Bumpers and Dash board for Cars? Shift supervisor/In-charge? May 1985 to April 1989 Company Name :?Govel Plastic/Utkal/Periwal Plastics Pte. Ltd Job Profile :? Other Competency : PLM = Product Line cycle Management using Windchill 10.3 Version software SAP for Material Resource Planning & Project planning? Product Validation using in-house/External ProLab Reduce Process Rejection & WIP stock by using ?Kanban? system Budgeting /Costing/MIS/Project ?Management? Cellular/Lean Manufacturing/Floor Utilization? OEE Improvement/Succession planning & Cost Reduction Continuous Improvement with six sigma mind ?Target? for no of Kaizen & Automation Statutory Compliance for Manufacturing Plant & Internal Audits? Machines ?Handled ?: Injection Molding : JSW/UBE/Toshiba/ Sumitomo/ Nissai/Sodick/ Mitsubishi : Up to 3500 T: ? Fanuc /Toyo : 100T,125T, ?180T, 230T, All-Electric,? Krauss Maffei Engel/Demag/KuASY/Auburg/Netstal/ Windsor:? L.G/J. Master/windsor/ferromatic Milacron / Battenfeld/Meiki? For Sheet Metal : AMADA Turret Punching : EMK 3610 NT, VIPROS 358 King, AMADA Press Break : HFE 220, HDS 8025 NT, 1303 NT, Promecam 8025 Power Press : SYEI/Singhal up to 300T, Sheering Machine. TIG/MIG/MAG/Spot Welding. PEM serter 2000 Blow Molding : Push out capacity 10kg.,/ Capacity : 90 liters. Industrial Blow Molding for Air Ducts for Car A/c .., Wind shield Water Bottles for Car?, Air Spoiler for Car. Engine Air Intake. For ? Ancillary Equipments : Robotic ?Arm ?with ?Auto Degatting ?Machines. Hopper Loaders (Vacuum Suction Type). Dehumidifying Dryers, Super Dryers, Auto-Mould Temperature Controllers. Hot Runner Controllers (12 Zones).Sequential Valve Gate controllers AC ?Plant, ?Compressor, Water ?Softening Plants. , Water Cooling Towers. ? ?? High Pressure ?Water ?Pumps. D. G. Sets ?up-to ?1000 KVA? EOT ?Crane, Demage and ?Garlick ?Make (20 T/ 5 T with ?Remote Controls.). Moulds ? : More then ?20,000 ?Nos. for Industrial Components. (Multi-Cavity, Multi-Zone Husky/Mold Master Hot Runner Controlled with Air / Hydraulic Sequential Valve Gate). Stack mold for multi Cavity Industrial parts using Engineering ?Plastics Raw Materials : PC, ABS, POLYAMINDE 6 ?, PMMA, POM, PBT, PPE, PPS, HIPS, SAN, TPE-EPDM, TPU, PPO, PP, SMC, BMC, EVA, EPDM, HDPE, LDPE, PC/ABS Alloy, Glass/Talc Filled, SMC, BMC, Rubber Molding, All most all Engineering Plastic Materials Processed Business Trips/Countries Visited : Korea, Singapore, United States, UK Mexico, France Indonesia, Malaysia, Taiwan, China, HK, China, Thailand, etc. Projects Handled ? : GMI - SGM 308, M200, M300, Skoda : SK251, M&M = W 201, U 202, U 203 Maruti Suzuki, Toyota, Honda ?car Cluster Development 2 Wheeler Automotive Cluster for Suzuki, Honda, Yamaha, Kawasaki, Hero? Thin Wall Molding for Nokia & Motorola Cell Phone Sets. Paint shop set up for Motherson/EMS company?s? Clean Room/Precession Part ?Molding for Cellular phone Hand-Set., Gas Assisted Molding for Lap-top Covers & CTVs Vertical Injection Molding for Insert Molding (Big Parts ) SMC & BMC Molding up-to 800 Ton machines. Washing Machine Full Plastic Body/Tub, Set-up & Start ?Molding Plant with ?28 Injection m/cs at Maxico? Future Goals: Growth ________________________________________________________________________________________