plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/5/2025 10:29:33 PM ________________________________________________________________________________________ RefNo: CA - 19358 Gender: Male Age: 50 Designation: Executive Highest Education Level: Graduate - Degree Notice Period: 30 Days Education Details: Bachelor of Mechanical Engineering From Karnataka University Dharwad in 2002 with 60% Skill Sets: Good Costing Skills for sheet metals. Able to work independently, take quick decisions & self motivate. Auto CADD 2010 Complete, Basics of CATIA Work Experience: 21.5 Work Experience Details: Costing Analyst ? Finance :Since Feb 2014 Deputy Manager-Business Development: April 11 to Feb 2014 Company Profile: Established for Commercial Vehicle Suspension Seating Has 2 units ? Manufacturing and Engineering Manufacturing: Product ? Seating Systems and Components, Complete Design and Manufacturing capabilities. Engineering: Complete design capabilities serving Global Customers of JCI Customer are Tata Motors Ltd, M & M, Skoda ,TATA marcopolo, ACGL, Ford India, Toyota, Ashok leyland, Renault, Fiat India, BMW, Mercedes Benz. Job Profile: Areas of operations covered ? JIT costing Functioned as In charge of: Responsible For JIT costing interface for costing & AFM for all RFI, RFQ & Change management. Responsible for rate development for different plant location. Handled Global program like HONDA BRIO as well as domestic program like TATA X104, X451, X102, SUZUKI, TOYOTA NCAB, TOYOTA 230B,RENAULT J92, HHA, H79, TATA PELICAN, ACE EDGE, X601, SAFARI STORME. After Receipts of Engineering BOM ,Enter the JIT parts as per vbom in JIT costing global template with cost input form respective costing commodity ( ie Metal , foam ,Trim ,Plastic ,Hardware?s .) Based on engineering BOM update the BOM template work sheet as per the product variants specified in RFQ . Estimate JIT cycle time base on MTM cycle time global STD method . Allocate The Head count for direct, indirect & salary labors details based on the volume & flux base on rate file for respective Plant location. Estimate the labor rate for direct, indirect & salary labors based on RFQ Economics, program life with adding inflation as per respective Plant location. Input The Capex detail with assumptions. Estimation of conversion cost based on all above inputs . Consolidation of all Costing & program assumption in line with RFQ inputs for Business case. Summarizing all the JIT costing with Bom cost, Conversion cost, RFQ & costing assumption as a input to Business case. Deputy Manager ? Business Development April 2011 to Feb 2014 ? ? ? Job Profile : Areas of operations covered ? Tata Motors Ltd/Fiat India/Ford India/Renault? Functioned as In charge of: Responsibility For Product Cost Estimation of sheet metal and tubular metal parts. Receipts of RFQ, Detailed review of Drawings, Customer Terms, Enter the RFQ into TS specified format Based on detailed study of Material, & Process of Manufacturing, along with CFT team. Estimating cost and finalizing after negotiations. Self Estimation of ?Manufacturing ?cost of the product, Payment reconciliation, Pending payment status monitoring, Follow up and visits for payment withdrawal. Business development for establishing new business for new upcoming project based on machine? & infrastructure capacity available & if needed try to suggest to management invest in new plant setup. Handled all Ford Program ?Figo B517/B517 ICA, Fiesta B299 /B299 MCA Quote one pager & settled which resulted in ebit improvement. Done Product Cost Estimation for RFQ, Ford Program-B562, B479, Renault J92, Nissan W02, GMI N200, JLR L660., also working on cost estimation for VaVe proposal for all program. ? Costing Analyst ? Finance July 2010 to Mar 2011 Company Profile :?Automotive component manufacturer Job Profile :? Responsibility For Product Cost Estimation of sheet metal and tubular metal parts. Receipts of RFQ, Detailed review of Drawings, Customer Terms, Enter the RFQ into TS specified format Based on detailed study of Material, & Process of Manufacturing, along with CFT team. Estimating cost and finalizing after negotiations. Self-Estimation of ?Manufacturing ?cost of the product, ? Payment reconciliation, Pending payment status monitoring, Follow up and visits for payment withdrawal. Business development for establishing new business for new upcoming project based on machine & infrastructure capacity available & if needed try to suggest to management invest in new plant setup Receipts of RFQ, Detailed review of Drawings, Customer Terms, Enter the RFQ into TS specified format. Involved in designing and developing teams and working out product costing and designs? And quoting the same to customers with approval drawings and price settlements. Self? Estimation of ?Manufacturing ?cost of the product, Study for infrastructure capacity available ? ?? & if needed try to suggest to management invest in new plant setup. Preparing & finalizing Annual Sales Forecast, Firm Monthly Sales Plan. Monitoring & supervising in organizing deliveries to customers on JIT Basis. Inventory Control, Turnarounds and Materials Management. Monitoring MIS for Schedule Vs Supply Performance, Product wise customer wise sales Reports, Identify reasons for sales loss with appropriate reasons and arrange/suggest proper corrective action to resolve and attack root cause. Coordination with customers and plants and achieving better customer satisfaction and Improved Share of Business. Adhering to Sales Tax, Excise Procedural & Legal Compliance. Major Thrust on Collecting payments and reconciliations. Providing techno-commercial support to resolve quality complaints and provide MIS on Product Quality and Failure Analysis.Conducting Procedural and Quality Stock Audits as per QS Standards. Sr. Engineer Sales & Marketing May 2007 to June 2010 Company Name : Mahindra Ugine Steel Company Limited. Company Profile : Is a group company of Mahindra & Mahindra Ltd.?It is a leading manufacturer of sheet metal components such as skin panels, sub assemblies for ?Mahindra & Mahindra (Automotive Division), Mahindra Renault.?The company is certified to ISO: 9000; TS: 16949; QS 9000. & using SAP ECC 6.0 Areas of operations covered:-Mahindra & Mahindra Ltd. ?Automotive/Industrial OEM?s & Ancillaries Job Profile :? Receipt of RFQ , Detailed review of Drawings , Customer Terms , Enter the RFQ into TS specified format Based on detailed study of Material, & Process of Manufacturing, along with CFT team. Estimating cost and finagling after negotiations. Self Estimation of ?Manufacturing ?cost of the product ?, ? Lead and co-ordinate the Engineering Change Requests / Engineering Change Order incorporation in timely Preparation of Summary for Profit & Loss every financial year & trying to increase, It by 20% to30%., by taking new orders with availability of machine & the plant capacity. A very good knowledge of Estimation of Logistics & Packaging Costs.? Maintaining record of customer satisfaction survey & maintaining record of internal communication.? Entertaining daily visitors from Customer, Responding to customer queries Making customer generated information available to other depts. Working for supplementary invoice for raw material increase rate difference & getting booked. Payment reconciliation, Pending payment status monitoring, Follow up and visits for payment withdrawal. Major projects completed successfully Xylo Full kit of Assembly & tool RFQ settlement. Scorpio W408 part & tool, fixture cost settlement. Xylo U 202 Assembly & tool RFQ settlement. Zero base costing for bolero & Scorpio assembly, claimed Rs 2.5 cr correction impact & received from customer. Executive Process & Development Engineer. Jan 2003 to May 2007 Company Name :?S.m.rolling Works? Company Profile :?The company is certified to TS: -16949:2002. Company is one of the major suppliers, Of sheet metal components, pipe assemblies and load bodies for the auto Mobile industries, and other applications. Areas of operations covered:-TATA MOTORS, TATA TOYO, ASHOK LEYLAND, EMMERRSONS CLIMATE TECHNOLOGY, FAIT, PIAGGIO, SAME DEUTZ-FAHR-ITALIA, and FORCE MOTORS. Job Profile :? Designing of fixtures & templates. Developing the blanks In AutoCAD & As Well as Theoretically. Customer Support: -Task is to attend the problem at customer end & find the root cause & also to take the necessary actions to eliminate the problem. Pokayoke:- To analyze the problem such that it will not reoccur in future, For this the necessary modifications in the tooling, welding fixtures, inspection fixtures & templates are to done. Preparation of APQP,PPAP Documents like Process Flow-Chart, Process Plan, Quality Plan, Control Plan, Process FMEA, SPC, MSA etc. Major projects completed successfully Developed SUPD for Tata Motors Ltd (Model: -SUPD 2515 COWL, SUPD 1613 LPT & SUPD 1613 SE. With Welding Fixture.) Developed Cross Member With Welding Fixture for ASIA MOTORS LTD.? Developed ASSY Long Member With Welding Fixture for TATA MOTORS LTD. (LUCKNOW) (Model: -LPO 1623 CNG BUS ) Developed some Of the Component?s for SAME TRACTOR. Developed LOAD BODY for FORCE MOTORS.(Model: -Metal Top) Design of Welding Fixture, Receiving gauges & Templates for All above Loose Component?s. Future Goals: Seeking challenging assignments in Sales & Business Development / Relationship Management with an organisation of high repute ________________________________________________________________________________________