plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/5/2025 10:21:11 PM ________________________________________________________________________________________ RefNo: CA - 19395 Gender: Male Age: 43 Designation: Manager Highest Education Level: Post Graduate Diploma Notice Period: 30 Days Education Details: Post Graduation Diploma in Tool Design From NTTF Coimbatore, Tamilnadu in 2006 Bachelor Degree in Polymer Technology From Kamaraj College of Engineering and Technology in 2004 Diploma in Plastics Technology From?VSVN Polytechnic College in 2001 Skill Sets: Carrying 9+ years of experience in different work role like, Associate Project Manager, New product development Engineer, FEA/CAE Engineer, Injection Mold Designer and Plastic injection molding engineer. Having hands on experience on Project handling, Product development, Mold flow simulation, Injection mold design, and various plastic processing methods (like Injection molding, Blow molding, Compression molding, & PVC extrusion). Software Skills: CAD and CAE Packages Pro/E WF4, AutoCAD, VisiFlow 17.0, Mold flow insight 2010 Work Experience: 19.5 Work Experience Details: Associate Project Manager? Since Aug 2010 Company Profile:?offering end-to-end Engineering, IT and Business Solutions Job Profile: Understanding the customer?s requirement. Analyses the feasibility of realization against the requirement. Finalizing the requirement and specification (CTQ) by discussing with cross functional team and customer. Preparing the project proposal (including resource and over head costs). Made a project approach road map and project execution plan. Work allocation and cross functional team (design, simulation, Quality, FMEA) co-ordination. Benchmarking of existing products to know the functional parts and how it works. Concept making, conducting brain storming sessions, preparing DAR to finalize the concept selection. Making simple proof of concept by doing with simple mechanical ethics. Developing the concepts with ease of manufacturing in 3D CAD format for ?A? sample with 2D drawings. Doing FEA or FEM simulations to verify the FOS. Conducting the Design review with CFT, and doing design corrections. Preparing the complete set of BOM for single function proto type development. Vendor co-ordination (across countries) to get the samples at work place on time. Developing the proto type samples at vendor places or in lab premises. Preparing the test plan with respect to the project functionality, coordinating with external agencies for other certifications if needed. Plan for testing like functional test, endurance test (in house or outsource). Preparing test report and revisit the cause of failure if any. Co ordination with LOG team to ship the proto type (B sample) parts to customer. Preparing the design document for further foot prints with lesson learnt practices. Maintaining the QMM documents as per the project needs and supporting the monthly audit from DQA. Preparing the project closure documents and submitting to customer for further implementation on products. Doing a role of PQA for GS projects. Acknowledged as a trainer for Plastics. Flow Analyst June 2007 to Aug 2010 Company Profile:?Manufacturer of hot runner technology and systems. Job Profile:? Customer?s 3D model review, with feedback re-work on the part model by using Visi-CAD and Pro E. Job designate to team members, reviewing the analysis report. (Built FEA team to the size of 06). Decision making for kind of analysis with basic input collection and alternate material selection. (if the customer does not specified the nature of analysis) Calculating pressure drop in hot runner system, filling, holding, shape deformation analysis, performing steady state thermal analysis for hot runner manifolds and gate seals using Visi flow, Mold flow and Ansys. Finalizing the hot runner layout and design to achieve natural balanced plastic flow around the manifold runner path. Suggesting respective design changes on the part to the customer (like gate position change, wall thickness ?correction, feature elimination) Providing customer support globally to find an efficient solution for the Injection molding problems. Conduct CAE training Classes on various occasions. Precision Injection molds & Design Feb 2006 to May 2007 Company Name:?Molex India Ltd Job Profile:? 3D part model study and review to support customer for easy manufacturing feasibility of component during the Product design review stage. Preparing the mean model within the customer?s specification using Solid designer (Co-Create with MIDAS). Coordinating between assembly team and manufacturing team for initial mold design reviews with various paring line and mold layout options. Freezing and releasing the primary tool design concept to the customer for approval and design the precision injection mold with other features using solid designer. Bringing value addition and cost reduction on molds with Mold design reviews. Electrode extraction and planning for core and cavity. Preparation of 2D drawings for individual components of the mold.? Supporting the manufacturing and assembly team till the production. Follow-up with the sub contractors / Vendors. Plastic processing June 2004 to Jan 2005 Company Name:?Prince Plastics International P Ltd Job Profile: Taking total control over 11 injection molding machines with various tonnage capacity starts from 50T to 550 Tones. Installed 03 injection molding machine associated with Windsor and L&T engineers. Executing new mold trails to finalize the cycle time, revise the old mold?s cycle time by doing value addition (VA/VE) work. Addressing inline production trouble shooting on the machines. Established product testing lab along with individual instrument installation. Testing the molded part quality as per ASTM standards and make the report. Assist Design and Development, Tool room team in trail cum process to qualify new products and molds. Fixing up assembly layout line fixture, jigs, cooling line for new products. Vendor visit for correctness of tool and proper co-ordination to avoid delays. Converted 07 semi auto mode molds into fully automated molds. Thus the production down time decreased up to 13%. Trainings: Rubber product manufacturing techniques from RRI ? KOTTAYAM. Plastic Processing Techniques from CIPET ? MYSORE. Plastic Testing and Mold Making from CIPET ? CHENNAI. Industrial Safety equipment workshop and training from REC ? KOVILPATTI Details of Projects at RBEI Project: Air blower version 1 Period: Aug 2010- March 2011 Position: Senior Engineer? Client : RBIN, Power Tools Description: 1. New version of Air blower. 2. Detailed component study at vendor place with CMM. 3. Finding the area for cost reduction and making the proposal. 4. CAD model development for proto types. 5. Co-ordination with CFD and flow analysis team to ensure the required air flow. 6. Mold orientation development and Product testing. Project: New shear and Nibbler (cordless) Period: Feb 2012- Feb 2013 Position: Senior Engineer? Client : Robert Bosch GmbH, PT-MtP Description: 1. Integration of cordless jigsaw with Shear and nibbler product. 2. Detailed component study. 3. Concept making for mechanism integration. 4. CAD model development for proto types. 5. FEA analysis for the designed parts to ensure the factor of safety. 6. Proto type assembly development and Product testing. ? a.) Vendor management (Calls, Mails, personal visit). ? b.) Material selection for proto type samples. ? c.) Test plan preparation based on customer input. Project: Pre Investment projects? Position: Senior Engineer Client: Robert Bosch Engineering and Business Solutions Ltd; Period: Feb 2013- Jan 2014 Description: 1. Execution of patent idea ? Laser offset line maker 2. Execution of Project proposal ? Drill gun with laser line integration. ? ? a.) Concept generation. ? ? b.) Concept proof development. ? ? c.) CAD model creation, (Material selection, Vendor selection). ? ? d.) Drawing creation for proto samples. ? ? e.) Single function Proto sample assembly development. ? ? ?f.) Functional testing and product submission. ? Project: Reciprocating saw project Position: Senior Engineer Client: Robert Bosch tool corporation ? North America Period: March 2014 ongoing Description: 1. Concept generation for vibration reduction methods. 2. Design modification on existing models. 3. FEA analysis for reciprocating parts. 4. Design optimization in CAD models. 5. Drawing creation and material selection for proto samples. 6. Co-ordination with ADAMS simulation team to get the vibration results. Patents files:? Filed patents under Bosch office name,?Land Digging Tool? On 5442/che/2012. " A Switching Apparatus To Detect Proximity Of A Hand Of A User? On 3544/che/2013 A Device To Project At Least Two Laser Lines On A Working Surface" On 5260/che/2014 Professional Highlights:? Experience working on Plastic product development, mold flow analysis, injection mold design, plastic processing, through all the phase. Knowledge on polymeric materials with structural relation, compounding, blends, alloys with corresponding ASTM standard testing methods. Working and application knowledge in Plastic parts Design by using Pro-E. Hands on Experience of making/designing injection molds for various connectors. Shop floor experience on injection molding process trouble shooting, machine installation, and handling of Plastic Lab testing apparatus.? Experience in injection mold making and shop floor assembly process. Handled FEA team size of 06 for various projects like thermal balancing, runner balancing of hot runner manifold. Academic Highlights: Graduated with First class with distinction in Bachelors of Technologist Degree and secured a University Gold Medal in Madurai Kamarajar University. Secured 91% marks with Third rank in Diploma at VSVN Polytechnic, Virudhunagar. Presented total of 08 Papers at various National Level Symposiums with 02 First Prizes. Future Goals: Growth ________________________________________________________________________________________