plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 2:06:44 AM ________________________________________________________________________________________ RefNo: CA - 19584 Gender: Male Age: 42 Designation: Senior Engineer Highest Education Level: Graduate - Degree Notice Period: 30 Days Education Details: BE - Mechanical ?From Institution of Engineers (India) Bangalore Post-Diploma in Plastics Mould Design [PD-PMD] From Central Institute of Plastics Engineering and Technology [CIPET, Mysore] in 2004 with 76%. Diploma in Plastics Mould Making Technology [DPMT] From Central Institute of Plastics Engineering and Technology [CIPET, Mysore] in 2003 with 70 %. Skill Sets: Solid modelling, Surface modelling, Assembly & detailing, GD&T in CATIA V5R16 & Auto Cad. Handling of OEM projects in development phases. Product Design, New Product Development & Components Reverse-Engineering. Concept design, Concept reviews & release in the data base. Knowledge of Plastic injection moulds design, Manufacturing Processes & GD&T. Knowledge on Plastic material & application. Advanced CAD/CAM from Central Institute of Tool Design (CITD) Hyderabad.2004 Work Experience: 19.5 Work Experience Details: Team Lead - Design in Research & Development dept (R&D). Since Sep 2013 Company Profile:?Manufacturer of air filter systems, intake manifold systems, liquid filter systems, cabin filters and sound-design components, filter elements for motor vehicles maintenance Job Profile: Fuel filters design . Handling of Global OEM projects. Fundamental Projects. Asst. Manager - Design & Development ? ? ? ? ? ? ? ? July 2007 to Aug 2013? Company Profile : Manufacturer of fuel filters Job Profile : Designed Fuel filters system (Spin-on & Assembly) for various applications for BOSCH. Spin - Oil filters developed for various customer applications. World Small Oil filter developed for Maruti Suzuki due to space constraint.? Air filters Design & Development for various Passenger car & truck applications. Patent design (Patent Number 3663/IN) for Ashok Leyland Air filter project. R&D/Product Development Concept design proposal for the new RFQ?s from the customer & interaction with customer for the initial technical discussion. Offer drawing preparation, Design proposal for costing & MFG feasibility co-ordination. APQP, DFMEA, Design review & Design for Manufacturability of the product. Vendor development & manufacturing requirement for the new products. Proto drawing creation, assembly drawings, assembly tolerance calculation & stack up analysis. Co-ordinating for Proto sample building & proto validation. BOM creation & final design release in the PDM system for series procurement. ECR Management. Co-ordination & follow up for Global Projects for localization & support. Initiating VA/ VE activities for bringing in cost reductions in the part & process based on validation results. Working on product design reviews with customer. Handling design verification, validation & approval and follow-up of Manufacturing. Providing sound technical inputs & engineering support to the team from concept to completion stage of the product. Technical Support for the design & manufacturing of plastic components for filter products Plant Operations/Maintenance Co-ordinating with CFT team members for building the proto-samples to meet the customer timeline. Vendor Development Coordinating with vendors for communicating specific requirements for new products to be developed. Interacting with vendors for resolving defects in components/bugs in design. Quality Assurance Customer and supplier interaction for the techno commercial aspects. Coordinating with CFT team members for the fulfilment of all APQP & PAP requirements (ISO/TS 16949 requirements) Adhering to SOPs, manuals & work instructions for production operations Software used: Catia V5R16& AutoCAD. Customer Project Handled: MARUTI SUZUKI, TATA, Mahindra & Mahindra,Volvo,JCB,Ashok Leyland, Honda. International Project Experience: June 2011 to Dec 2011 @ Germany. Standardisation of spin-on fuel & oil filters for new projects Basic design calculation for Automotive filters. On job training for Fuel filter system design for Indian customers. Engineer ? Design ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? July 2005 to July 2007? ? ? Company Name :?Lakashmi Designers Company Profile :?Commercial tool room to manufacture injection molds for Automotive, Automobile, Medical, Electrical & Electronics & Telecommunications sector. Major customers are Hansel (France) Corbone Lorraine (USA), Tyco Electronics, L&T, SECURE METERS, ABB, IFB, HP, Mobi Apps, etc. Job Profile :? Product Design & All types of Injection Mould Designs [two plate, three plate, split moulds, etc] Study the customer part drawing & understand the form, fit & function [3F] of the part. Create the 3D model according to customer drawing & acceptance from the customer. Concept design preparation based on the part drawing & approval from customer after the internal review Applying GD&T for Part Drawings & Manufacturing drawings based on the part requirement. Preliminary Analysis Using Flow Plastic Advisor in Pro-E Wildfire 2 for Best Gate Location in the Component. Presenting the final design concept to CFT & Design Review (DFMEA) for the final concept. Detailing of all Mould parts & applying tolerance for critical & functional area before releasing the drawing to manufacturing. Release the mould base drawing to supplier. Release BOM for purchase & manufacturing. Ability to undertake inspection activities and reverse engineering. Attend the trial for moulds & designing of fixtures if necessary. Follow-up of manufacturing activities in tool making & guiding mould makers in manufacturing. Software used: Pro-Engineer 2001, wildfire 2 & Auto CAD. Key Deliverables: Worked on D-FMEA & Part Approval Process (PAP). ECN co-ordination and implementation. Coordinated with CFT team members for fulfilment of activities related to New Product Development. Working on APQP & PAP requirements.? Projects Executed: Threaded cap: Used in automobile industry for M/s Corbone Lorraine (USA). Sealing Cover: Used for electrical application for M/s Hansel (France). Seat locks assembly: An Assembly of 2 parts used in passenger car for M/s. IFB automotive India Pvt. Ltd. Server wheel assembly: An assembly of 5 parts used in server wheel base assembly Helwett Packered Pvt. Ltd.? Sea Key, Battery Cover & Light Pipe: An assembly of 3 parts used in electrical application Mobi Apps Pvt. Ltd.? Connectors: Used for electrical application for Tyco Electronics India Pvt Ltd. Energy Meters: An exterior (appearance) part used for meter covers in electrical application for L& T & Secure Meters Pvt. Ltd.? Speedo meters housing: An exterior part (appearance) part used cover the Speedo meter for two wheeler application to M/s Suprajith Engineering Pvt Ltd. Lever handle &Bracket: components used for automotive application for CTP GILLS Inc Corporation. Design Trainee ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? July 2004 to Oct 2004 Company Name : Pearl Polymers Company Profile : Manufacturer and exporter of all types of PET containers and bottles in India. Job Profile : Product Design, Blow Moulds & Injection Mould designs for PET bottles. Detailing of Plastic Component, Mould Parts Details & Assembly Drawings. Using AutoCAD & Pro-e 2001. Detailing of Products as per customer given specification (functionality of part). ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ?? An astute professional with 9 years of experience in the area of Product Design & Development in automotive filtration. New Product Development Project Management Product Engineering Injection Mould Design Various manufacturing process For Automotive, Electrical & Electronics product development with reputed organizations Adeptly handling the customer application performance and functioning as technical interface on new programs to define handling operating requirements. Performing necessary development tasks to approve with documentation. Possess in-depth knowledge of basic automotive function with the interest to develop a detailed understanding of application, design and new product development. Future Goals: Aspiring for challenging assignments to lead & manage Product Design & Development, Projects & Project Management, New product development & Injection mould design with a reputed organization preferably in Automotive Domain. ________________________________________________________________________________________