plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 2:10:12 AM ________________________________________________________________________________________ RefNo: CA - 21081 Gender: Male Age: 44 Designation: Senior Engineer Highest Education Level: Graduate - Degree Notice Period: 30 Days Education Details: B.Tech. (Mechanical Engineering) From Indian Institute of Technology, Delhi, in 2005 Skill Sets: Creative and Business savvy Mechanical Product Designer with 10+ years of progressive?experience across a broad range of Plastic and Sheet Metal Products. Proven ability to combine vision, creativity and well developed Project Planning. Strong capability to deliver the Products on time with all quality tests, verification and validations checks. Leadership qualities to support technical and manufacturing team along with cross functional coordination for the success of product. Areas of expertise include: Plastic Part Development , Sheet Metal Part Development Mechanical Design , Design Processes, Project Planning & coordination, Quality Process, Design Engineering, End to End Product Development, Team Building, Plastic Processing Techniques, Sheet Metal Processing Techniques, Documentation ,Communication, SolidWorks , GD & T DFMEA/DFM/DFA , 3D Modelling , Six Sigma , DOE , FEA-ANSYS , Pro-E Adobe Photoshop, Illustrator, CorelDraw, Microsoft Office (Word, PowerPoint, Outlook, Work Experience: 19.4 Work Experience Details: Senior Project Engineer - Team Lead Since Dec 2010 Company Profile:?Service Provider Of Water Treatment Solution, Rain Water Solution Supplier And Manufacturer Of Single Pump Water Booster, Ice Machine Filters. Job Profile: Understanding of the Basic requirement from Marketing or VOC for new or existing product Feasibility of the new/existing product requirements Brainstorming with different departments for requirement and scope Support Team to Generating Concept on Paper and 3D CAD Software Generation of the Bill of Material for existing and new product as per requirement DFM/DFA for the components/assembly with cross functional team Rectifying/ modifying the components/assembly as per DFM/DFA review Development of components/assembly for prototyping Communication with vender for development of physical/working prototyping Inspection of prototype as per requirement and fitment check with assemble Development of 3D model for Final Tool components/assembly Preparation and Coordination with Quality Team and Vender for PPAP Process DFMEA for the components/assembly with cross functional team Release of 2D/ 3D drawing with minimum required GD&T for the tooling Coordination with vender for tooling and final component development Inspection of actual components as per requirement and fitment check with assemble Coordination with Quality Team for testing Rectifying/ modifying the components/assembly as Quality Test feedback Final Release of all 2D/3D drawing and documents for mass production at assembly line Coordination with production team for any sort of trouble shoot Key Projects Executed/Contribution RO System for TATA Development of 4 and 5 stages RO System for TATA. Projected is completed from the VOC from TATA till the dispatch of RO System. System needs to be slim and multi-staged. Front cover and Back cover were injection moulded. It was having a hinge mechanism for easy opening for the better service. Technical issues were faced for injection moulded parts for RO system and all the issues sorted out with injection moulding process skill gained. RO systems were performed above expectations of the TATA and were successful in market. TATA ordered next lot of units (5000) within 3 months of duration Meltblown Filter Cartridge Melt blown Cartridge is a very common product for water filtration. Whole set up is?commissioned at our manufacturing plant, but main challenge was to produce the quality?product from the set ?up. This set up is having around 24 variable parameters and few fixed?parameters. Challenge was to come to fix set of parameters so that same cartridges can be produced with consistency. Intuitive as well as scientific approach is used to arrive at fix set of parameters. Tests were done on all the trials produced. A successful produced is achieved. This product is very successful in market and more than 3lakhs of such cartridges have is?sold out in the market within a year of launch. Laurels & Accolades: Received Appreciation/Award for: Certificate of Appreciation ? 2014 for developing a new melt blown filter product Certificate of Appreciation ? 2015 for fulfil the customer requirement above expectations Senior Design Engineer Sept 2008 to Nov 2010 Company Profile : Manufacturer of Dental Brush, Packaging Products.? Job Profile :? Understanding of the Basic requirement from Marketing Brainstorming with Industrial Designers for requirement and scope Coordination with Industrial Designer to understand the aesthetics of the Product Feasibility of new product requirements for manufacturing Generating Concept on Paper and 3D CAD Software Development of components/assembly for prototyping Communication with vender for development of physical/working prototyping Inspection of prototype as per requirement and fitment check with assemble Communication and update to marketing team for their customer update Key Projects Executed/Contribution Vibrating Mascara Working prototype for an innovative Eye Liner Mascara is developed. This mascara has a vibrating brush which could rotate to and fro with a small air blower fan. This motion help the user to apply the mascara on eyelashes uniformly and air blower help to mascara get dry quickly. A very small profile (wave) component was used to generate the vibration along with to and fro motion with help of a small DC motor. Mascara was given an automatic on off feature in cap so that battery life can be saved. Provisional Patient was filed in US for this innovate mascara Laurels & Accolades: Received Appreciation/Award for: 3-Design Patents filed in USA (Not Granted) Awarded one week family vacation by company Executive ?II, Design Engineer July 2005 to Aug 2008 Company Name :?Secure Meters Limited Job Profile :? Understanding of the Basic requirement from Marketing or VOC for new or existing product Feasibility of the new/existing product requirements Brainstorming with different departments for requirement and scope Generating Concept on Paper and 3D CAD Software Generation of the Bill of Material for existing and new product as per requirement DFM/DFA for the components(Plastic or Sheet metal)/assembly with cross functional team Rectifying/ modifying the components/assembly as per DFM/DFA review Development of components/assembly for prototyping Communication with vender for development of physical/working prototyping Inspection of prototype as per requirement and fitment check with assemble Development of 3D model for Final Tool components/assembly DFMEA for the components/assembly with cross functional team Release of 2D/ 3D drawing for the tooling Coordination with vender for tooling and final component development Inspection of actual components as per requirement and fitment check with assemble Coordination with Quality Team for testing Rectifying/ modifying the components/assembly as Quality Test feedback Final Release of all 2D/3D drawing and documents for mass production at assembly line Coordination with production team for any sort of trouble shoot Preparation of CMMI documents for every phase of the Design Process Key Projects Executed/Contribution GSM Module A GSM Module is developed which can communicate with all the meters and can send the data to centralized location. Plastic Base and Cover is injection moulded for this module. These modules also have an antenna which needs to be protected from the ESD. For that purpose a special rubber part is designed to cover the antenna base. ESD test is performed with fully working module and passed the test. Also others mechanical test were performed and module is passed. Common Adopter Plates for Different Meters A common Plastic Adopter plate needs to be developed so that meters of different manufacture?s meter can be fixed on the same plate. Plate was having a rectangular cut at the bottom which was an area of concern because of weld line development in injection moulding process. Also plate needs to be thin and strong enough to hold the meters. Rubs were given at the back side of the plate to strengthen it and injection point is chosen at the bottom side of the plate so that weld mark can reduce. Laurels & Accolades: Received Appreciation/Award for: Spot award for Preparing Design Guidelines for Packaging and Decal/Rating Plates. Spot award for Preparing Cost calculator for plastic parts in Visual Basic. Future Goals: Growth ________________________________________________________________________________________