plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 10:18:16 AM ________________________________________________________________________________________ RefNo: CA - 21311 Gender: Male Age: 45 Designation: Senior Executive Highest Education Level: Post Graduate Diploma Notice Period: 30 Days Education Details: Diploma in Plastic Processing Technology From CIPET in 2001 B.Sc (Chemistry) From?Bharathidasan University, Trichy in 2000? Skill Sets: Good knowledge and skill regarding Manufacturing of Automobile Interiors and Exteriors (Injection molding parts & Assemblies) Have good working knowledge on Injection Molding processes optimization Good competence in Injection Molding process, processing all type of Polymers, Molds, Development Activities and Assembly. Ability to implement the productivity tools such as KAIZEN, 0 PPM, TPM, QMS, 5S and 3C. Ability to handle Manpower in shop floor Knowledge in APQP, PPAP, FMEA and ISO/TS16949 system Work Experience: 24.4 Work Experience Details: Senior Executive Since May 2007 Company Profile: Manufacturer of automotive molded components - Cock pit Module, Front End Module and Chassis Module to the Production line. Tire 1 supplier. Job Profile: Equipment Handling: ? ? Robot Operation (Two Arms), Hot Runner Moulds, Sequence ? Gate mould, Quick mould chance (QMC), MTC and Chiller,?30 Ton overhead crane, Centralized material feeding system, Vibration welding, Heat welding, Ultrasonic welding? Optimizing the process parameter and trouble shooting in injection molding process and new mould and material trials. Process optimization and Trouble shooting in Injection Molding process. Responsible for Production Planning and Scheduling as per the Requirements Responsible for cycle time reduction, improved productivity and Rejection analysis Raw material handling and reconciliation ? ? ? Arranging all Ancillaries and tools and Man power for process optimization Responsible for Maintaining Statistical Process Control for Special Characteristics mentioned in the customer drawings Responsible for analyzing of Machine down time trends and taking correction action ? ?? Responsible for maintaining Work Instruction, Process Flow, Control Plan, Program Sheet and Reaction plan Coordinating with MP&L to meet the Customer Schedule Responsible for Kaizen, 5S, 3C in production Department Coordinating with Maintenance dept. & Tooling dept. for improvements Training of workers to achieve better production and maximum utilization of machineries Man power control and arranging the as per requirements Production Engineer July 2005 to May 2007 Company Profile: Is the ISO 14001 and TS 16949 Certified Company Supplying Injection Molded Parts And Wiring Harness Assay To Automotive Industries to Hyundai, Maruti, TVS Lucas, SL lumax, Tata Motor As a Tier 2 Organization. Product: Head Lamp Holder, Turn Signal holder, Side repeater holder ? ? 4Way 6Way 8 Way Connector, Front map assy, lens for?indicator Job Profile: Machines Handling: ? ? ? ? Ltm -150, Ltm ?100, ?Ferrometic Milacron ? 80 Super Master ? 100, ?Super Master 50. Assist. Engineer (Production) Nov 2003 to July 2005 Company Name: Daejung Moparts Pvt ltd ? Company Profile: Is the ISO 14001 and TS 16949 certified company supplying injection molded parts to automotive industries like Hyundai, General Motors, Mahindra and Mahindra, Ford. Products: EVAP Case assy, CAID assy, Shrould, Blower wheel, Mask housing, Back plate, Doors and Lever products Job Profile: Machines Handled: ? ? ? Hyundai 650, Hyundai 250, LTM 250, LTM 150, LTM 85 ?? Supervisor May 2001 to Nov 2003 Company Name: Asia Plastic Pvt.ltd Company Profile: Is the one of the Injection molding manufacturer like Poyet Communication, Bright Brothers, Motherson & G.M.Pens Product Door Handle, window lens, pen molding, Bins? Job Profile: Machines Handled: ? ? ? Cincinnati Milacron 400T /150T/110/80 ? ? ? ? LTM 250 T/LTM 100 T Key Achievements:? Mould change time reduced from 40 minutes to 20 minutes through SMED Concept and Kaizen ? Activity in Present Company. Reduce in house rejection from 38000 PPM to 15000 PPM pie implementing QOS Methodology in?Previous Company Reduced cycle time and improve productivity due to improved SMP, Poka-yoke, and Kaizen?Activity. Increased OEE From 46% To 83% By Pre Production Plan and proper preventive Maintenance Machine & Mould in Present Company. Established Molding process for 110 Parts of Hyundai, 45 parts of FORD, and 20 parts of GMI ? In Daejung Moparts? Reduced 35 Mould cycle time?20 sec to 30 sec from the total cycle time by implemented ?and using additional ancillary ?equipment and proper work method in Daejung Moparts. Reduced manpower due to Identify and elimination of MUDA activity and Implement of Auto?operation. Introduced and Implementation of Cell Concept, It is improve operator motivation and Self?confident ? ? Reduced Brake down through proper preventive maintenance of machine and ancillary equipment's. Operator self confident and work involvement and Knowledge improved through Training.? Future Goals: To Lead Production/Technical services Department of Plastics Processing & Development specialized in Injection Molding Process involving a challenging career ________________________________________________________________________________________