plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 10:31:55 AM ________________________________________________________________________________________ RefNo: CA - 21356 Gender: Male Age: 47 Designation: Manager Highest Education Level: Post Graduate Diploma Notice Period: 30 Days Education Details: Post Graduate Diploma in Plastic Processing Technology From CIPET, Lucknow (U.P.) (Govt. of India) in 1998 B.Sc. (PCM Group) From?Gurukula Kangri Vishwavidyalaya, Haridwar in 1997? Skill Sets: Around 15+ yrs experience in Plastic Injection Moulding Production / Operations with reputed mfg. set ups. In Automobile & Auto ancillary (Vehicle manufacturer & auto parts manufacturer) industries Conversant with MS-Office & Familiar with Internet, Mail & SAP Rejection % Reduced From 8.0% to 1.8%(Over all) Mould Changing Time Reduced From 1 Hr. to 25 min. Nozzel Changing time Reduced From 1 Hr. to 20 min. Production Increase by 30% 2003?2004 Best Vendor Award In M/S LGEIL For Moulding Catagery. Again2004?2005 Best Vendor Award In M/S LGEIL For Moulding Catagery. 2005 ? 2006 Best Vendor Award In M/S HMSI ( HONDA MOTORCYCIL SCOOTER INDIA ) For Moulding New plant set up & Installation of Injection moulding (FCS-2400T,1000T &250T) in ITL Hoshiarpur. Development of plastic part for Tractor ( Front grill and Bonnet handle) and Rail Coach Factory(RCF) Component-Snack Table With Bottle Holder Young & Dynamic with Positive attitude towards challenges wor Work Experience: 26.4 Work Experience Details: Manager (Section Head) in Plastic Injection Moulding Deptt Since Jun 2007 Company Profile: Is an ISO-14001; TS-16949 certified company, Manufacturer of Tractors, The company has established Plastic Injection Moulding Shop for manufacturing the Interior & Exterior Plastic Parts, Major Components such as Front Bumper, Rear Bumpers, Front & Rear Door Trims, Upper & Lower Instrument Panel, Front Grills, Upper & Lower Pillars etc for its sister concern International Cars & Motors Ltd and All Plastic parts for Tractors Sr. Engineer Production (Injection Moulding) Sep 2002 to May 2007 Company Profile: Is a ISO/TS-16949: 2002 certified company, manufacturing original equipment for esteemed customer like Honda Motorcycle & Scooter (I) Ltd., Honda Siel Cars (I) Ltd., Maruti Udyog Ltd., Ts Tech Sun (I) Ltd., LGEIL, BPL, Onida, Hotline, Panasonic, Advantec Coils (I) Ltd., Moser Baer (I) Ltd., Denso, Lucas, Keihin Panalfa (I) Ltd. etc Engineer Production (Injection Moulding) Jun 2000 to Aug 2002 Company Name:?Motherson Automotive Technologies & Engineering Ltd. Company Profile: Is an ISO 9002 Certified Company. A leading Company. In automobile sector & one of the leading manufacturer of Automobile Components for World Class Giants i.e. ? Maruti, Hero ? Honda, Telco, Yamaha, VDO India, Bajaj Trodat (Austria), MSSL, Schefenecker, Showpla (Samsung & LG). Job Profile: Engineer Production (Injection Moulding) Oct 1998 to Jun 2000 Company Name:?Unitech Machines Limited? Company Profile: Is an ISO-9002 certified company. A leading Indo-japanese joint venture company (with Thai Stanley Electronic Public Company Ltd.) manufacturing auto components for Hero-Honda Group, Kinetic-Honda, LML Vaspa, Yamaha and Majestic Auto, Bajaj Auto. Job Profile: Responsible for successful imlementation of planning,allocations of machines & achieving target Production. Conductiong new mould trials Responsible for process set ?up and trouble shooting Responsible for improving productivity and reduction in down time Coordination among concern departments like Tool Room, Maint. Reduction of unnecessary manpower from workforce Responsible for modification in process as per customer requirement Documentation as per Quality System. Control of non-conforming product. Controlling of raw material inventory & reduce material variance b/w physical and system (SAP) Achieve Product Delivery as per committed plan. Achieve target manufacturing cost wide better planning. Training of Group Leaders & Line Leaders. Vendor Development & Procurement of Plastic Raw Materials. Negotiating with vendors and finalizing prices for the plastic components & Childs Parts Cost reduction through Value Engineering Projects & alternate sourcing Plastic Raw Material localization activities Release of purchase order Member of Core User SAP team in ITL. Core Competencies Production Management Supervision of Injection Moulding Machines. To find out moulding defects & takes appropriate counter measures. Identifying performance bottlenecks and undertaking steps for rectifying the same. Monitoring production processes, identifying any deviations and making relevant modifications. Achieving productivity improvement and eliminating non?value added operation by focusing on Kaizen activities. Machine?s Handled S.P.Serise of Windsor (50 T to 800 T) Electronica (100 T to 300 T) Micro Process Control FU-Chun-Shin-(Tiwan) (HT-250TFT-520T, FT-850T,HT-1000T,FT-1420T,FT-2400T) LG Machinery (Koriea) (IDE ? 550T ? 850T) Cincinnati milicron (Sigma/Omega & Megna) (50T ? 775T) L&T, JSW (80 T to 520 T) Gas assist Injection Moulding Range Of Material Processed:- Polycarbonate, ABS(FR & Non FR), Acrylic (PMMA), Nylon, SAN, HIPS (FR & Non FR), HDPE, POM, PP, PPEPDM,Talk filled PP ? 20% & 40%, Glass filled PP 30% & 20%, PC+PBT, Processes Enhancement/Value - Engineering? Planning and optimum utilization of 5M (man, machine, material, method and money) to reduce the die exchange time to achieve SMED Developing production plans & schedules and arranging for resources to achieve predefined targets. Processes planning & job allocation. Ensure optimum inventory level and traceability of material through FIFO Following preventive maintenance schedule for minimize wastage on machine Workers performance evaluation and feedback Study & analysis different bench markings like customer satisfaction index, time study, motion study & work measurements. Co-coordinating the entire product development including requirement analysis, finalizing specifications, designing and testing activities. Developing new process concepts for production optimization, yield improvement and develop guidelines for the sequencing of manufacturing activities on the shop floor. Analysis of rejection, rework, productivity & take appropriate counter measure wherever required, design of trolley & bins, stand for smooth flow of material handling preservation and storage during process To handle the problem on costumer end and take corrective & preventive action by doing why-why analysis Preparing presentation for MRM and attending the monthly review meeting? Calculating machine efficiency and OEE on monthly basis. Machine and tool breakdown time analysis and follow-ups with Machine maintenance and tool maintenance departments for corrective actions for improving efficiency. Overheads expenses analysis and monitoring Manpower management and optimum utilization of resources System Exposure Directly involve in quality, planning, and development of PFMEA, Control plan, 5S & kizan activities.? Coordinated quality circle group activities and member for cross-functional team (CFT) for PFMEA, APQP, and PPAP etc.? Documentation as per ISO/TS 16949 formats Maintain quality, safety & environment standard Improvement in product quality through process control. Major Milestone Cost Innovation by improving and fool-proofing the process. Successfully completed the Mould Trials for new components for Rhino & Tractor project. Plays a major role in 5 ?S? Team to improve the Housekeeping on the shop floor.? Capacity Calculation of Machines.? Financial Year?s Budget Planning for Moulding Department. Faculty for 5-S & Kaizen training program. Rejection reduced at customer end up to 0% Poka- Yoke implemented in the tool Cost saving through various KIAZENS Deleting unnecessary operations and material movement in the process Reducing in cycle time by proper manpower planning in the process. Cost saving by changing various types of consumables using in production and rework activities Project:- Plant layout Finalizing the injection molding machine specification & procurement. M/c selection with auxillary equipments(Chiller,Oven,M.T.C,Scrap grinder). Commissioning & Installation of Injection moulding (FCS-2400T,1000T &250T). Development of raw material for interior and exterior. New mould trials(Dash board,Front bumper and Door trims) of MUV. Future Goals: Seeking high level assignments in Production operations / Development to utilize my technical knowledge, application skills & manpower techniques for the growth of the organization ? ________________________________________________________________________________________