plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 2:11:46 AM ________________________________________________________________________________________ RefNo: CA - 21811 Gender: Male Age: 39 Designation: Senior Engineer Highest Education Level: Graduate - Degree Notice Period: 30 Days Education Details: Production Engineering From AMIE in 2010 Diploma in Tool & Die Making From?NTTF in 2007 with 77% HSE From?T.R.K.H.S.S, Ottapalam, Kerala in 2004 with 86% S.S.L.C From?M.M.N.S.S.E.H.S, Ottapalam, Kerala in 2002 with 89% Skill Sets: Technical skills: Moldflow analysis: Meshing, Gate location, Runner design and balancing, Hot Runner, Valve gating, parameter setting, analysis, interpreting results and giving technical advice on the plastic parts. Sound knowledge in product development and DFM. Sound knowledge of tooling and manufacturing feasibility especially in automotive plastic components. Designing & manufacturing of injection moulds press tools, jigs & fixtures & die-casting moulds. Experience in ICM (Injection-Compression Moulds) Maintenance of injection moulds, press tools, etc. Trouble shooting & trial attending of injection moulds and press tools. Working knowledge & experience in all types of Conventional machines Knowledge in selection of Tooling materials & their Heat treatment process. Software skills: CATIA V5 R20 Moldflow(MPI) 2013 Auto CAD. Pro E Wild Fire.(basic knowledge) Knowledge and work experience in basic computer software like MS office, Photoshop, Light Room etc. Work Experience: 17.3 Work Experience Details: Senior Design Engineer (Catia; Autodesk Moldflow) Since Dec 2009 Company Profile: Develop the product, design the moulds and do the CAM programs. Our major Customers are Volvo, Scania, Porsche, Peugot, Audi, Volks Wagen, Ford, Got Design, Projection Design, Dacs, Bang & Olufsen, Kongsberg Automotive, Skov, Genvex, Novo Nordisk, V-Borendum, Flir, Stokke etc. Job Profile: Meshing & Analysis of Plastic Parts in Moldflow. (interpretation of the effects of temperature, pressure, shear rate, warp (deflection) etc. and designing the warpage compensated part.) Product development, DFM (Automotive components) Check the feasibility of a product to be molded. Design of injection moulds. Selection of suitable machines, fixtures, processing machines etc. Providing all the detail drawing in all the concerned areas, to reduce the human effort. Interaction with the Designers in Denmark to share the feedback from the customer regarding prototype components. Redesign the customer model, if required. Interaction with the CAM department to ease the machining work. The time period of designing a mould will be 2days to 1 week as per the complexity of the construction. Designed more than 200 moulds for different customers. As a part of developing the moldflow team in India & Denmark and to undertake the projects on Scania & Volvo, I went to Denmark for a period of 3 months and got better exposure to the tool & production shop. Tool Maker Jul 2007 to Nov 2009 Company Profile: Is a leading manufacturer of Injection moulds, Press tools, Compression moulds, Die castings, fixtures and inspection gauges. Our major customers are Lucas TVS, EMCON, Maruti Udyog Limited, Ford, Toyota (TKML & STTI), Brakes India, Mando, Bahrain Work Shop Ltd, Hoer Beiger, Kirlosker Oil Engineering Ltd., Arvin Meritor, Aditya Auto Products Ltd., ABB, Visteon etc. Job Profile: Manufacturing and maintenance of Injection moulds & Press tools. Process planning, follow up, electrode planning during the course of work. Attending trials & Trouble shooting. Maintaining sound relationship with the customers. Rectification work according to Customer Requirements. Works carried out in Autodesk Moldflow Insight Study the part features and prepare for meshing. Selecting the mesh type (Midplane, dual domain or 3D mesh) Selecting the suitable gate type & position. Runner and sprue design (beam method or automatic). Runner balancing for multi-cavity molds or family molds. Selecting proper material. Selecting the proper analysis sequence ( Fill + Pack + Warp + Cool) Setting parameters. Mold Temperature Melt temperature Fill time Pack time/ Pack pressure Cooling time Fiber parameters (if fiber filled) Sequential gating ( valve gating) Run Analysis Interpretation of analysis Adjustments if any should carried out. Interpretation of Fill, Pack, Warp, Temperature flow front, Pressure, Weld Lines, Fiber orientation (if fiber filled), Shear rate, Sink Marks, Frozen layers at end of fill etc. Warp compensation : if the part has some warp and if it is beyond the limits, a compensated part is designed by taking the negative warp with a combined usage of Autodesk Moldflow Insight, Microsoft Office Excel and Catia (Digitized Morphing) Works carried out in Catia V5 Injection Mold Design (mainly automotive components) Wheel Arch Trim Panel Mudguard assembly Bumper assembly Interior Trims Door Trim Panel Horn cover (SPA cover) Air Bag Cover / Pedestrian Airbag cover etc and more than 300 mold designs. Product development and part maturing Parting Surface and Concept design in Injection Molds etc. Major Projects At Ide-Pro Skive Denmark: Door Trim Panel & Trim- A Pillar (SCANIA) : Moldflow analysis (Sequential gate/ Valve gate/Hot Runner) Part maturing Mold Design Assembly and Tryout Wheel Arch Trim Panel & Mudguard Assembly (VOLVO): Moldflow Analysis (Hot Runner) Part Maturing (DFM) SPA cover / SPA carrier (GOT DESIGN/ VOLVO) Moldflow Analysis (Balanced Runner with Fan Gate) Discussions and tryouts with ZANINI Group, Barcelona, Spain?at NTTF (as Tool Maker): Toyota ETIOS IPRT- Press tool ( Pick and Place tool) Lock Hinge & Back Plate (Progressive Tool) Manufacturing: Injection Moulds Single cavity injection mould for FACIA FRONT PANEL (MUL) Single cavity injection mould for AC PANEL (TOYOTA) 2 cavity injection mould for WINDSHIELD KNOB (TOYOTA) Single cavity Injection mould for AC FRONT PANEL (FORD) Single cavity Injection mould for AC REAR PANEL (FORD) 2 cavity injection mould for RESERVOIR (NISSAN) 8 cavity injection mould for RESETTING DEVICE-II (ABB) 8 cavity injection mould for RESETTING DEVICE-I(ABB) Single cavity Injection mould for ONE SEAT RELAY COVER(ABB) Single cavity Injection mould for TWO SEAT RELAY COVER(ABB) 8 cavity family mould for MCB HOUSING ( Thermoset Injection Mould)(ABB) 4 cavity injection mould for PAWL LIFTER(over mould) (ARVIN MERITOR) 8 cavity vertical injection mould for PAWL LIFTER(over mould)(ARVIN MERITOR) Press tools Progressive tool for PAWL LIFTER (ARVIN MERITOR) Progressive tool for MAIN PLATE (ARVIN MERITOR) Coining tool for MAIN PLATE (ARVIN MERITOR) Checking gauges for BACK PLATE (ADITHYAAUTO PDTS.) 18 stage Progressive tool for MOUNTING BRACKET-LOWER (ADITHYAAUTO PDTS.) 45? bending tool for TOP SHINNER(NOKIA) 45? bending tool for BOTTOM SHINNER(NOKIA) 90? bending tool for TOP SHINNER(NOKIA) 90? bending tool for BOTTOM SHINNER(NOKIA) Maintenance: Other than these, I?ve handled more than 100?s of moulds under mould maintenance department, of customers like Ford, Eicher Motors Ltd.,Maruthi Udhyog Ltd., Subros, ABB, Brakes India, Arvin Meritor, etc. Project During studies: 2 cavity family mould for PAPER BOX MAIN BODY (MALAYALA MANORAMA) 4 cavity injection mould for LOCK (MALAYALA MANORAMA) 2 cavity injection mould for DOOR (MALAYALA MANORAMA) 2 cavity injection mould for PISTON PLATE (MALAYALA MANORAMA) 2 cavity injection mould for CUP (MALAYALA MANORAMA) Compression mould for GASKET (MALAYALA MANORAMA) Ultra sonic welding fixture for MAIN BODY (MALAYALA MANORAMA) *Project done from Mak-L`-Tech, Plastoplast & English Tools ( Coimbatore) Field Of Interest: Product development, product design. Design of Injection moulds. Moldflow analysis and interpretation. Trainings attended: Undergone one year industrial training at M/s. NTTF Industries Pvt. Ltd. Bangalore. Undergone in 2 months inplant training at M/s. NTTF Industries Pvt. Ltd. Bangalore. Future Goals: Growth ________________________________________________________________________________________