plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 4:43:49 AM ________________________________________________________________________________________ RefNo: CA - 21852 Gender: Male Age: 41 Designation: Manager Highest Education Level: Graduate - Degree Notice Period: 30 Days Education Details: B.E. in Mechanical Engineering From Nagpur University? Post Graduate Diploma in Tool Design and CAD/CAM From Indo-German Tool Room? Skill Sets: Sound knowledge of Designing Plastic Parts and Products, including feasibility studies, B-Side Attachments, A-Surfaces, Drawings ( For Automotive, & Aerospace )` Major Product handles for Design & Development Bumper Assembly (Front & Rear) Body Side Claddings Cowl Grill Assembly (Windshield Trim) Hood Garnish Trim (Bonnet Garnish) Spare Wheel Cover Assembly Spoiler assembly Sound knowledge of APQP, DFMEA, DVP&R Concept-to-detail development, DOE, Documentations in TS/QS & TPDP for Tier 1Supplier for various OEM. Expertise in NX 7.5 for designing parametric models, Assembly Design, Template modeling, Part family Modeling & Drawings and Layouts, & GD&T, Sound knowledge of Tool Design (Injection Mold Design, Press Tool Design, Die Casting Design, Jigs & Fixtures) & Manufacturing process, CAD/CAM Software NX 4.0, 7.5, 8.5 Catia V5 R17 Pro-E WF3 Tool Design? Mold Design? Die casting Dies? Checking Fixture & Production ?Assembly Fixture Work Experience: 18.4 Work Experience Details: Dy. Manager (CAB Design) Since Sep 2014 Company Profile:?Leading Manufacturer Of Earth moving And Construction Equipment. Job Profile: Job includes responsibilities for design & development of Plastic Component for CAB Of All Wheeloader & Backloader The major activity involved in development of project are?Feasibly Study, Sections Developments, Tooling & Manufacturing Feasibility Master section creation for New design Identifying/Developing attachments Like A-Clip tower, Hoop & Snap, Clips, Screw Boss, Special fasteners, Additional Brackets (Plastic as well as metal), Latches & special attachments like welding brackets, tapes & glues Preparation of Process related Documents and Presentations B-surface creation, Design of mountings for fitment Review for Injection molds, checking fixture & assembly fixture for production Interaction with FEA Team on Mold flow analysis. 2D Drawings Creation and release cad data for other activity of development Coordination with Supplier, & Inhouse teams Monitoring the DVP (Design Validation Plan) Inhouse as well external agencies for confirmation of product for its performance. Concept development as per Bench marking data Address quality issues for regular production project as continual improvement of product by preparing of mock up model for improvement of product Sr?Design Engineer (Exteriors) Feb 2011 to Sept 2014 Company Profile:?Leading manufacturer of automotive components. Job Profile: Job includes responsibilities for design & development of Plastic Exterior component like bumper assembly (front & rear), body side claddings, cowl grill assembly (windshield trim), hood garnish trim (bonnet garnish), spare wheel cover assembly & spoiler assembly The major activity involved in development of project are Feasibly Study, Sections Developments, Tooling & Manufacturing Feasibility? Master section creation for New design Identifying/Developing attachments Like A-Clip tower, Hoop & Snap, Clips, Screw Boss, Special fasteners, Additional Brackets (Plastic as well as metal), Latches & special attachments like welding brackets, tapes & glues ? ?? Preparation of Process related Documents and Presentations B-surface creation, Design of mountings for fitment? Validation & Measurement Customer interaction for requirements, Timeline and other Engineering Issues Review for Injection molds, checking fixture & assembly fixture for production Interaction with FEA Team on Mold flow analysis. 2D Drawings Creation and release cad data for other activity of development? Coordination with customer, & Inhouse teams like Project planning, Business Development, Tooling, Quality, Logistic Development team during development of project. Attending the tool trials at toolmakers location & in plant to confirming the part are as per design requirement, Monitoring the DVP (Design Validation Plan) Inhouse as well external agencies for confirmation of product for its performance. Provide the Support to customer to conducting Homologation tests at Approving Authority agencies for certification in India? Interaction with various tier 2 Supplier on Engineering related issues for fastener & Brought out parts Preparation of bill of material for System Work with business development team for business proposal from domestic & international customer. Concept development as per Bench marking data? Address quality issues for regular production project as continual improvement of product ?by preparing of mock up model for improvement of product? Preparation of RFQ BOM & regular production BOM for new development project as well as streamlined production project. Review ESOW, SOW and SOR to understand new customer requirement for marketing & costing team for allotment of new projects Coordinate the design changes of current programs, evaluated cost reduction ideas, and resolve the assembly plant issue at customer location Major Project handled:- Customer:?FIAL New Linea: Worked on the Localization of Front Bumper assembly & Rear Bumper assembly of New Linea, the scope of project is to develop the current European Front Bumper Assembly India for India specific editions, Activities Involved in this project are Development & certify the new Injection mold for Bumper Skins & Chrome Plated parts Development of fasteners & Brought out parts in India, Development & certification of checking & assembly fixtures for all the parts Preparation of ?process related documents and presentations to support the Production activity? Punto EVO: Worked with customer on design & development of Front & Rear Bumper & Cowl grill Assembly, ? Punto Avventura: Worked with customer on Body Side Cladding's Assemblies & Spare wheel cover assembly,? Activities involved in these projects are Feasibly Study of class A Surface, Tooling & Manufacturing Feasibility? Development & certify Injection molds, checking fixture & assembly fixture for production? Interaction with FEA Team on Mold flow analysis. Development of fasteners & Brought out parts Locally? Preparation of ?process related documents and presentations to support the Production activity Creation of 2D drawing for all the parts & assemblies for Fixture development for QA ?& ME department? Customer: GMI GM M300 MCE (Chevrolet Beat):Worked on the Localization of Front & Rear Bumper assembly & Spoiler assembly of New chevrolet Beat, the scope of project is to develop the current Koren vehicle Front & Rear Bumper Assembly for India for India specific edition & Export Oriented Edition,? GM CN100 (Chevrolet Enjoy MPV):Worked on the Localization of Front Bumper assembly & Rear Bumper assembly of chevrolet Enjoy MPV, the scope of project is to develop the current Chinese ?vehicle Front & Rear Bumper Assembly for India for India specific edition & Export Oriented Edition Activities involved in these projects are Feasibly Study of class A Surface, ?Tooling & Manufacturing Feasibility? Development & certify Injection molds, checking fixture & assembly fixture for production for FR & RR Bumper skin, Grills, & Chrome plated garnishes, Energy absorber? Development of fasteners & Brought out parts locally Preparation of ?process related documents and presentations to support the Production activity Creation of 2D drawing for all the parts & assemblies for Fixture development for QA ?& ME department Customer: Tata Motors? Worked on design & development of Rear Bumper of TATA Magic Facelift (ACE) Worked on Design & development of Dummy covers, Fender, Tilting cab Cover, Body side Mounting for World Truck Prima M0 Worked on Design & Development of Exterior Trim BSM (Body side molding) of TATA Safari Merlin (Strome) Worked on Design & Development of Cowl Grill Assembly (Windshield Trim), Hood Garnish Trim (Bonnet Garnish), Fr & Rear Bumper Grills of ?TATA Nano (MY 15) Activities involved in these projects are Feasibly Study of class A Surface,?Tooling & Manufacturing Feasibility? Development & certify Injection molds, checking fixture & assembly fixture for production for all these parts? Development of fasteners & Brought out parts locally Design Engineer? Jul 2008 to Feb 2011 Company Name:?InfoTech Enterprises Limited Job Profile:? Job includes responsibilities for Concept Design, Solid Modeling; Surface modeling, template modeling & drafting, Assembly and Detailing using different modules of CAD Tools understanding the requirement of customer.? Estimating the job, Coordination with the clients. Get an approval from Client For restive project for Estimated Work Hours & Keep a close Look on Progress & Quality of work from Offshore team. & Deliver the Work after finishing Final Quality-check of Models and Drawings.? Job involves Review the Model, drawing to ensure Form, Fit, & function as required by design requirement. This will check Function of components, Dimensional accuracy, Conformance to standard, Completeness, review the drawing as per Client reference documents? Coordinating with offshore team and client, final quality check of Solid Model & Drawing as per Client standard & delivered to Configuration management to release production drawing. Receive a PAT on Back award for Project ?Design & Development of Enclosure Assembly of pure cell power? of ?UTC Power Project Receive a Project of Month award for Project ?Modeling & Detailing of Anti Ice Valve Assembly, Torque Motor Dual Valve (TMDV) Assembly, S92 Compressor Assembly for of Air Conditioning PACK & Casting & Machining Model of Housing of Compressor of ACM of Boeing 787-08.? of ?H-S, Air Management Systems project Major Project handled:- Customer: UTC Power, South Windsor, CT, USA Software used: Pro-E WF2, Intralink, PDM Link Onsite Project: Modeling & detailing Cell Stack Assembly for fuel cell for stationary power plant, Off shore Project: Design & Development of Enclosure Assembly of pure cell power Customer: Sundyne Corporation, Arvada, CO, USA Software used: NX4 Template Modeling & template detailing ?by using Part Family Generation technique for Pumps & Compressor, Diffuser Blade, Impeller for their casting, semi-finished & finished models from excel Spreadsheet by using part family technique for complex models created by surface model. Modeling & detailing by using User Defined feature (UDF) technique for template modeling of Diffusers & Impellers. Design & development of Gearbox test stand (Testing Fixture) for horizontal mounting ?compressor (HMC) horizontal mounting ?compressor (HMC) Customer: H-S, Air Management Systems, Windsor Locks, CA Software used: NX4\Team Center Modeling & Detailing of Anti Ice Valve Assembly, Torque Motor Dual Valve (TMDV) Assembly, S92 Compressor Assembly for of Air Conditioning PACK & Casting & Machining Model of Housing of Compressor of ACM of Boeing 787-08. Modeling & Detailing Casting of Stage 1 Turbine Housing for ACM of MRJ-09 Customer: Pratt & Whitney, North Berwick, Maine, USA Software used: NX4\Catia V5 Modeling and Detailing Solid Models of Bearing Compartment of ?NGPF FDGS Suit Pure Power PW1000G CAD\CAM Engineer? Jan 2007 to Jul 2008 Company Name:?Indo-German Tool Room Job Profile: Responsible for Part Modeling & Assembly Modeling of various element of Tools for Plastics / Die Casting/ Sheet Metal component for various Automobile & Non Automobile component.? Core/cavity extraction for various components for tool designing & manufacturing. Maintaining ISO Documentation for projects Handled. Interaction with customers for their requirements and changes if any CAD model getting approved. Major Project handled:- Siemens Pvt Ltd. Software used: Pro- Engineer Wildfire 2 Design and Modeling of Multistation, Multipurpose Fixture, for Inspection and assembly of Circuit Breakers (Fuse Units) used in High power electrical circuits Fixture for Fuses Ceekey Dykening Pvt Ltd. Software used: NX3 Reverse Engineering of Locating Punch for forming tool of Clutch Plate. Design of progressive press tool for break shoo for Expanding break Nirlep Pvt Ltd. Software used: NX3 Reverse Engineering of Handle for Pressure Cooker? Design & development of ?tools like Injection Moulds, Die Casting Dies, assembly fixtures & press tools for various Customers like HAL, Aurangabad Electricals, L&T, Nirlep, Siemens etc.? Highlights of Overall Experience Experience in the field of Design & Development of Automobile & Aerospace? Directly participated in Design & development of plastic exterior component like front bumper assembly, rear bumper, body side cladding's from design to start of production (till launch support of vehicle) for automotive OEM like General Motors, FIAL & Tata Motors for engineering?Specially for Design support, & development . Handled more than 6 Bumper assemblies & 2 Body side cladding Assemblies Sets from design to SOP (start of production) for various OEM like FIAL, GM & Tata Motors Detail understanding of product development procedures, validation (DVP) & manufacturing process and investigation failures for products. Excellent engineering analysis skills for problem occurred during design & development process till the launch of vehicle, logic inference and strong application skill of engineering principles. Committed, responsible, flexible, organized, detail-oriented, self-motivated, hands-on and excellent oral/written communication skill & team player Future Goals: Growth ________________________________________________________________________________________