plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 10:48:01 AM ________________________________________________________________________________________ RefNo: CA - 22095 Gender: Male Age: 43 Designation: Manager Highest Education Level: Post Graduate Diploma Notice Period: 30 Days Education Details: PGD-PE in Plastic Engineering From CIPET,Chennai in 2005 with 81% B.E in Mechanical Engineering From?E.G.S.P. Engineering College (Affiliated to Bharathidasan University) in 2004 with 79.7% H.S.C From?K.M.H.S.School, Adirampattinam in 1999 with 82.67% S.S.C From?K.M.H.S.School, Adirampattinam in 1997 with 72.8% Skill Sets: Knowledgeable and experience in Plastic materials processing. Experience in Injection Molding Process, Materials and its behavior, Machine selection procedure. Have the data base for different application of plastic materials. Production documentation, system adherence and presentation. Hands on experience in automotive components and assembly process with knowledge of engineering plastics. Part and mold development for plastic components. Process trouble shooting, defect analysis and control. Familiar with CAD design software NX and Catia modeling (solid and surface), assembly and drafting Positive thinker, Good motivation skill? Systematic, Dedicated & hard worker Willing to take multiple responsibilities Open minded to learn various skills Work Experience: 20.3 Work Experience Details: Assistant Manager Injection molding Since Sep 2014 Company Profile: Manufacturer of Automobile interior and climatic control plastics Job Profile: Handing the control of total production of injection molding. To achieve the production as per the plan, cycle time with desired quality level and ensuring timely dispatch. Process validation and improvement. Mould trials, Regular troubleshooting of problems. Identify key area to improve the process and productivity. Establish the solution for the manufacturing activities. Responsible for entire shop floor control activities. Responsible for effective utilization of resources. Responsible for the documentation of production and adherence of systems. Responsible for TS/ISO and SQ mark audit documentation. Process Engineer ? Encapsulation (Injection molding) Jul 2013 to Sept 2014 Company Profile:?Leading Manufacturer and Tier 1 Supplier of Automobile glass assy Job Profile: Handling the production of injection molded window assembly process. Play a key role in solving problems by PDCA cycle during development and production of that particular component. Responsible for the KPI like Process yield, APS, Time yield, Utilization %.? Accountable for stabilizing the processes and also involved in process development with the core team.? Being part of Project Management team involved in product & mould design and development interacting with R&D Department. Actively involved in manufacturing of mould and responsible for the improvement of the process by understanding the material properties. Responsible for the documentation control for Control plan, FMEA, PPAP, Validation reports and TQM. Application Engineer - IMM April 2012 to Jun 2013 Company Name:?Toshiba Machinery Ltd. Company Profile:?Multi National Company, Supplier of Injection molding machines. Job Profile: Involved in Mould trails and troubleshooting of the process. To Select and suggest the suitable IM Machines for customer required specifications as per the standard procedure by making calculations separately for Injection unit and Clamping unit. Raw material processing PP, Nylon, PVC, ABS, PC,PBT and PMMA. To conduct training for customers about machine type, process material behavior, mold types, importance of mold safety, process optimization, troubleshooting and cycle time reduction.? Customer support ?to service engineer installation and commissioning of injection molding machines to start up timely production with trails. Suggest and support to R&D team for selection of materials, machine, mold parameters to improve the machine capability. Senior Engineer - Moulding Oct 2007 to Dec 2011 Company Name:?SL Lumax Ltd Company Profile:?Multi National Company, Supplier of Automotive components especially in plastics. Job Profile: Overseeing production related tasks including planning, control and trouble shooting the process. Setting up production targets and achieve the same within time and cost parameters. Developing process parameters, testing techniques to improve the quality of the production tools and reducing the rejection and re-work. Optimum allocation of machines and manpower to achieve the target. Raw material processing PP, Nylon, PVC, ABS, PC,PBT and PMMA. Involved in Mould trails and troubleshooting of the process. Support to Production engineering team to prepare the documentation of PPAP, Control plan, trail and validation reports, FMEA etc. Proactively identifying areas of obstruction in Part Design / quality failures using APQP and taking appropriate corrective measures. Suggest and support to R&D team for selection of materials, machine, mold parameters for Automotive Interior and exterior parts like Headlamp, Rear lamp, Dashboard parts, Door Trims. To work with innovation team to supporting to improve changeover time, TPM activities and material handling system. Practicing the standards such as 3Cand 5S, Kaizen, Poka yoke, Kanban and QC tools with key emphasis on improving quality in line with ISO/TS 16949 standards. Shift Engineer Sept 2005 to Sept 2007 Company Name:?Hitech Plast Ltd Company Profile:?It is the group company and the leading supplier of plastic molded components (Packaging). Job Profile: Handling the resources of Man, Machine, Material, method on shop floor. Ensure Production target with quality. Mold trials, Plastic processing, Materials, Injection & Blow molding (container and lids) parameters, Moulding defects and Troubleshooting for moulding components. Shift target achieve, Manpower and shift management. Mould change settings and parameters, Improve productivity, process control. (Raw Material used PP, PE, ABS and PET). Data collection, Preparation of documents relating with Productivity, Online Monitoring reports, Quality control charts, Machine maintenance check sheet, Periodical in-house auditing etc. Projects & Improvements Process yield improvement for the molding of Module window assembly from 93 to 98%.(By concept of PDCA) Process improvement with reduction of rejection of Head lamp bezels by changing the material grades. (by study and analyze the flow behavior of material and implantation with validation). Development of clip assembly tools for encouraging the smooth assembly process.? Minimized the frequent breakdowns through TPM, continual training & monitoring. Future Goals: Seeking an opportunity to achieve greater heights through knowledge oriented career, harnessing my potentials to create leverage for the organization and to me. ________________________________________________________________________________________