plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 4:29:39 AM ________________________________________________________________________________________ RefNo: CA - 22375 Gender: Male Age: 50 Designation: Manager Highest Education Level: Graduate - Degree Notice Period: 30 Days Education Details: B.Tech Mechanical From Rajasthan Vidyapeeth (Deemed) University, in 2013 Business Administration From Madras University in 2002. Diploma in Polymer Technology From Institute of Chemical Technology (Govt ? CPT) in 1994. Skill Sets: Painting (Bumper & Sub Parts) Quality Management ? (System, Process, Suppliers & Customer) Production control and Planning Project Management Injn. Moulding- Plastic&Rubber? Interior Assy? &Team Building Customer Service Support. An effective communicator with excellent relationship management skills and strong analytical, problem solving & organizational abilities. Work Experience: 29.3 Work Experience Details: Manager - Quality ? Inj. Molding/Paint shop/ Interior & Exterior assy Since Jul 2008 Company Profile: Manufacturer of Automotive Interiors & Exteriors ? Injection Molded Parts & Bumper Painted Parts. Job Profile: Quality Assurance ? Customer & In- house (Injection & Interior & Exterior Assy). Active Co-ordination with Customer for Understanding Implementing of Customer Requirements. Responsible for Supplier product approval process for local and overseas components. Evaluating Quality Plans in line with ISO/TS 16949 requirements for incoming inspection. Ensured Supplier & In ? House PPM with in Management Target. Responsible for focusing Vendor Quality status to the top management. Implemented Spec Matrix system to avoid spec error & Online Part weight Monitoring system. Conducting Process & Product Audit with CFT members. Managing T2 - 100PPM & SQ mark certification activities. Paint shop ? Robotic & Manual ? (Bumpers & Sub ? Parts). Provide leadership for developing and directing ?Quality target activities. Ensuring the Process & Product maintenance activity ?Daily /weekly /Monthly Maintain of Overall paint shop Reports. Ensuring and Managing the shop floor through Safety, 5S, TPM, Kaizen (Jig maintenance), Job allocation, Operational Requirement table.)Etc Presenting Countermeasure and Action plan to the top management for Customer complaint & Not achieved KPI related activities. Involving in Cost reduction activity like (Reduce, Reuse, Recycle, Retrieve,) Methods. Customer Focus ? (Achievements). Representing & Meeting with Customer for Quality Issues. Co-ordinating with customer for Process & Product Audit. Achieved Hyundai 5 star Award in Nov ? 2011 & Retaining. Achievement of Quality Excellence award ? 2012 & Over All Best performance Award ? 2013 Asst. Manager - Quality ? Injection Molding Plastic & Rubber/Grounded Radiator Gasket. Nov 2002 to June 2008? Company Profile :?Manufacturer of Interior & Exterior Rubber & Plastic Injection Molded Parts to (Visteon/Tata/BEHR). Job Profile :? Quality Assurance ? Customer & In- house (Injection Molding Plastic & Rubber Molded Components). Assist MRM activity to evaluating Quality Plans in line with ISO /TS 16949 ? Requirements. Assuring Grounded & Square Type Radiator gasket Dimn & Curing stability to ensure customer requirements Over All Quality assurance for all type of Rubber Transfer Molded Components. Develop Process flow definition with each work station & line assy.? Implementation of customer Disciplinary system in supplier end (100 PPM/SQ MARK/Q1P1). Representing & Meeting with Customer for Quality Issues on every week. Ensuring the Process & Product related on-line patrol reports both In-coming & In-line. Ensuring and Managing the shop floor through Safety, 5S, TPM, Kaizen (Mold Maintenance). In charge for Product & Vendor Development for New development parts. Significant Accomplishments: Achieved Hyundai SQ mark certificate in Nov ? 2006 & Retained. Went Korea 3 months for finalize the Radiator Gasket Product Design from Square to Ground Section. Drafting Qualified Testing Lab Manual. Plant lay out Improvements. Engg.- Production ? Multiple Compression Molding Pressure Cooker Gaskets & Molded Components Sep 1997 to Oct 2002? Company Name :?Taylor Rubber? Company Profile :?Manufacturer of Home Appliance Gaskets & Rubber to Metal Bonded Oil seals (Gmbh/Preeti/Butterfly) Job Profile :? Production ? Compression Molding ? Customer & In- house (Rubber Molded Components). Provide leadership for developing & directing ? Production Target activities. Drafted Production related procedures/work standards & work instructions. Established a system of specification display for new product development.? Forming Quality circle for continuous improvement. Ensuring the Process & Product related on-line production control reports. Ensuring and Managing the shop floor through Safety, 5S, PDCA, Kaizen (Production Efficiency). Significant Accomplishments: Attaining consistent product quality in each & every stage of manufacturing. Implemented 5?S ? Concept. Implemented FIFO in Mixing of compounding unit. Reduced Material Qty., Variance in mixing process by implementing shift wise monitoring systems.? Tech Asst. ? R&D ? Single/Double ? Hot & Cold Extrusion/Rubber & PVC /Hard & Sponge Rubber. Aug 1995 to Aug 1997? Company Name :?Anand Nishikawa? Company Profile :?Manufacturer of Automotive Front & Rear Weather Strips by Co-Extrusion? Job Profile :? Production ? Extrusion Rubber & PVC ? Compression & Transfer (Rubber Molded Components). New Product Inquiry with drawing & samples. Customer Product information adequate analysis. Quote to the customer along with standard terms & conditions. Develop proto type control plans & samples and submit to customer. Significant Accomplishments: Done Improvement Projects for reducing operators movement & reduce spillage of materials. Done Improvement on Proper Material consumption avoidance of process wastage. Encouraging employees to give suggestions, conducting Quality circles and other small group activities Towards enhancement of Quality of work life.? Technical Purview? Measuring Equipment?s handled: Mitutoyo Crysta CMM 7106 with Geopak, VisionPak & OGP Smart scopes 250&400 Surface roughness tester, hardness tester, Lloyds force tester, Zwick tensile tester. Leica Microscope, particle counter, static meter, UV meter, Down draft air velocity meter. Reliability Equipments handled: Espec thermal Shock Chamber, KSON programmable temperature and humidity chamber. QUV weather tester with irradiance control, Rosler Vibratory wear tester, salt spray chamber, Tumble tester, drop tester, Hot air oven and keypad Cycle Tester, Abrasion Tester, Dust meter Executive Summary Experience in Spearheading, Production/Quality/ Product Development & Supplier QA. An enterprising leader with abilities in leading multi-skilled motivated teams to achieve organisational goals/objectives by the use of the industry best practices. ? Ability to prepare and manage budgets and departmental finances. Experience in analyzing various processes/ applications and recommending process modifications to enhance operational efficiency. Proficient in implementation of Operational excellence initiatives (IRQC- Immediate Response to Quality Concerns) Projects for achieving customer centricity and improving the operational efficiency and achieving Targets.? Adept at developing, implementing, communicating and maintaining a quality plan to bring the Company?s Quality Systems and Policies into?Compliance with quality system requirements. Distinction of steering improvement initiatives with focus on streamlining & managing operations with proactive planning, introducing new concepts, CFT & TFT etc. Future Goals: Growth ________________________________________________________________________________________