plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 4:04:45 AM ________________________________________________________________________________________ RefNo: CA - 22536 Gender: Male Age: 48 Designation: Manager Highest Education Level: Masters - Degree Notice Period: 30 Days Education Details: MBA (Marketing) From Madurai Kamaraj University in 2003 Post Graduate Diploma in Plastic Testing & Conversion Technologies From?CIPET in 1999 B.Sc. Chemistry From?Ramakrishna Mission Vivekannanda College in 1998 Skill Sets: MS Word, MS Excel, MS PowerPoint, Foxpro, Photo impact, Paint shop, AutoCAD and Pro-E, SAP PP Module Work Experience: 25.3 Work Experience Details: Production Manager Since Oct 2014 Company Profile:?Leading manufacturer of Plastic injection molded products. Job Profile: Proficiently established the process and system norms across manufacturing for a team members. Control through the Production planning based on the Capacity, Customer satisfaction through the quantity and quality. Monitor and achieve targeted sales value. Controlling minimum level of inventory in the plant. Raw Material Planning for production line. Develop the manpower across the skill and Technology level. Maintaining the Production OEE from 80% to 85% Successfully increased productivity percentage through the cycle time reduction in each process. Control the Cost of Poor Quality. Cost saving through the different process. Efficiently verified and analysed through the process and project. Produce Zero Defects and improved OEE. Assistant Manager ? Plastic Injection?Moulding? Jul 2007 to Oct 2014 Company Profile: Leading Manufacturer of LED & opto-electronic components. Job Profile: Proficiently established the process norms across manufacturing for a team of Junior Engineers. Efficiently verified and analysed through the process and project. Achieved customer satisfaction through the output and quality. Produce Zero Defects and improved OEE. Monitored process performance through CP and CPK. Analyzed Cost of Poor Quality. Production Engineer ? Production May 2005 to Jun 2007 Company Name:?Inzi Controls India Limited Job Profile: Proficiently worked on effective application in core tools FMEA, APQP & PPAP, etc. with a team of Junior Engineers. Actively prepared new product drawing and improved OEE . Efficiently reduced scrap from 10% to 4%. Awarded through the cycle time reduction in particular products. Successfully reduced the COPQ from 10% to 7%.? Increased the yield rate from 90% to 98%. Involved in V&A process and improve in productivity. Process Control Engineer Mar 2003 to May 2005 Company Name:?JPK SDN BHD, Job Profile: Worked on effective application in core tools FMEA, APQP, and PPAP, etc with a team of Junior Engineers. Bagged spot awarded to increase in man less operation in certain product. Efficiently controlled the rejection percentage from 10% to 4% for the individual product. Actively increased the productivity and quality of the produced component. Successfully increased productivity percentage through the cycle time reduction in each process. ? Actively increased productivity 90% to 99%.? Junior Engineer ? Production (In Plastic Injection Molding Department) Oct 1999 to Mar 2003 Company Name:?Lumax Samplip Industries Job Profile: Managed a team of 100 Operators for customer satisfaction through and output. Actively involved in Kaizen activity and get the spot award through raw material saving. Reduced the rejection percentage from 10% to 5% Efficiently improved processes by cycle time reduction. Actively increased productivity from 90% to 95%. Knowledge Purview Development and implementation of effective system from design to delivery, learning new technologies. Studying, documenting and controlling ISO 9001, IS0 14001, QS 9000, TS 16949: 2002 and R & R. Monitoring the Process performance through CP and CPK.? Preparing new product drawing and drafting. ? ? ?? Experience in effective application in core tools FMEA, APQP, and PPAP, etc. Conducting Process Capability Studies for critical parameter mentioned in Control Plan and analyze the result. Technical Qualification DQC & ISO 9000, National Institute of Labour Education Management, Chennai Trainings Undergone Plastic Injection Moulding. Process Improvement. Management Skills. Professional Result driven management executive with multi faceted manufacturing experience in petrochemical polymer/plastic industry. Currently working as Production Manager. Expertise in heading the plant in various disciplines like manufacturing process, production, quality & project engineering.? A dynamic change agent skilled in repositioning organizations to achieve operational and manufacturing excellence. Adept at implementing work process, standards & systems to improve manufacturing performance in sustainable way. Proven abilities to enhance production process operations; optimize resource & capacity utilization; escalate productivity & operational efficiencies while curtailing costs & expenses. Proficiently introduced ?Man less Operation? in selected machines. (Handling of machines L&T, LG, Windsor, Batten field, Sumitomo, Arburg, Nissie, Demag with robotics, tray server, Laser Etching, Coating, Punching (Lower Tonnage 60T) and P+R (Plastic and Rubber Assembly). Deft at handling materials like Engineering plastics, specialty plastics, commodity plastics and Coated Parts. Adept at increasing the productivity without affect in quality and saving cost through the raw material and manpower reduction for the shop floor activities. An enterprising leader with abilities in leading multi-skilled motivated teams to achieve organisational goals/objectives by the use of the industry best practices. A proactive planner with dexterity in identifying & adopting emerging trends to achieve organizational objectives and profitability norms. Areas of Exposure Manufacturing Management Maintaining production volumes through constant interaction with sales teams. Developing new process concepts for process optimization, yield improvement and formulating guidelines for the sequencing of manufacturing activities on the assembly line & shop floor processes. Implementing manufacturing excellence work process, standards & systems to improve manufacturing performance in sustainable way.? Process Improvements Conducting inspections and rework/rejection analysis and taking various types of tests to enhance productivity; formulating guidelines for the sequencing of manufacturing activities. Developing processes & formulations for manufacturing products and establishing process parameters. Facilitating and controlling timely mould loading & unloading and new mould trail as per plan.? Managing various process improvement activities as per 5S, Kaizen, SQC & TQM, TPM, ?and other quality systems.? Conducting FMEA/cause & effect diagrams to identify any weaknesses in designs. Team Management/Leadership Leading, mentoring & monitoring the performance of the team to ensure efficiency in process operations & meeting of individual & group targets.? Ensuring that teams adhere to all the quality tool & procedures. Resolving interpersonal issues & working towards a harmonious work environment. Setting example by being inspirational leader. Ensuring that team follows company values & requirements and setting-up right culture as per corporate requirements.? Manufacturing? Project Management Process Improvement Sales and Marketing System Implementation? Quality Compliance Cost Reduction Team Building Inspirational Leadership Future Goals: Growth ________________________________________________________________________________________