plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/5/2025 8:29:30 PM ________________________________________________________________________________________ RefNo: CA - 23002 Gender: Male Age: 36 Designation: Manager Highest Education Level: Graduate - Degree Notice Period: 30 Days Education Details: Bachelor of Technology From Guru Jaipur Engineering College, RTU in 2011 with 71% 12th From CBSE in 2007 with 75% 10th From CBSE in 2005 with 70% Skill Sets: A self-motivated graduate, seeking for an ample space where I can explore myself with challenging environment, providing brain thrust, resource stimulation and enhancement of creativity, originality and hence serve the nation. Auto CADD , Basic of Uni Graphics and SAP. Operating System: Windows 98, 2000, XP Certified Six Sigma (Black Belt);IACT GLOBAL, an ASQ (American Society of Quality) member Certified ISO\TS 16949 Internal Auditor by OMENX Work Experience: 14.2 Work Experience Details: Assistant Manager -?Vendor Development and New Product Development Since Jan 2015 Company Profile: Manufacturer of Tractors. manufacturing various tractors between 18 HP to 90 HP range in 2WD & 4WD version.? Job Profile: Looking after the new development parts as per PPAP and for the automobile in the commodities i.e. Plastics, PU, Rubber Molded Parts, Hose Pipe, Sheet Metal operations Make Design reviews and managing RFQ from multiple supplier. Read and understand the drawing requirement and standard given in the drawing. Vendor Audits: identifying the New potential vendors & auditing as per the Standard Operating Procedures. Vender selection and negotiation with venders for part price and provide them PO. Tool Development & costing of tooling for Plastics Injection Molds, PU Molds, Rubber Molds and Carpet Molds. Working on costing sheet of injection Molding, Resin Transfer Molding, Compression molding, Extrusion Process, Reaction Injection Molding etc. process cost, parameters, cycle time and machine tonnage. Tool development as per the product life and tooling cost calculation as the volume of components, machine hour rate, MHR calculation. Continuous follow with the supplier to achieve the Development Plan. Review and monitor the development of Molds, Fixtures, Tools, and Gauges to ensure the APQP time plan. New Mould Trail, Lead Improvement of molding equipment, tooling & process. Follow up with venders to arrange the materials for events and trail decided by the customer. Analysis and troubleshooting of problem during development phase. Make good relationship with Vendors and timely review the project status with them. Led inspection of part and making correction aesthetically and dimensionally in the part if required. Initiate and Implement the new ideas for Process Improvement, Cycle time Improvement and cost reduction. Led Commercial and Technical Feasibility studies for New Product Development, RFQ & inquiry letter as per vendor rating, segregating quotations, spec. meeting for DFMEA analysis. Executed gamut of tasks like price negotiation, finalizing quotations, developing investment justification sheet for tool PO, proposals for part PO & tool PO, comparing similar part from other vendors & existing costing standards calculating the profit ratio & tentative cycle time price. Acted responsible for: Sample Development, PPAP Submission, Developing Inspection Standard and Sample Improvement, EJO trial, mass production trial & rejection ratio /PPM measurement, Capacity ramp up plan, BOM updation and preparation of Hand Over documents to SCM Team Vendor Improvement: Auditing the suppliers based on PQCDM (Productivity, Quality, Cost, Delivery, Management (capability, certifications, education & risk management) and giving suppliers targets for improvement in from Material Function, Quality & Outside Consultant to ensure that Suppliers are in compliance with the organizational goal. Sr. Engineer - New Product Development and Vendor Development July 2011 to Jan 2015 Company Profile: Manufacturer of all types of ?Four Wheelers & Two Wheeler Seating System and its related Automotive Plastics Components for Maruti Suzuki India Limited & Suzuki Motorcycle India Pvt. Ltd. Job Profile: Study and preparation of RFQ and Prepare Costing for Plastic Part, PU Pad and Floor Carpet and its overall Tooling required for the Project. Development of Plastic Parts and PU Pads and their Moulds for Model RX, Alto 800, Swift, YL-1, YAD, Ertiga Minor. Development of Plastic Seat Bottom Frame, PU Pad, Rubber Part and seat Trim for Suzuki Access, Swish, Lets, Gixxer and XB 254 Seats Assembly. Designing and Development of Floor Carpet Spec for Raw Material, types of RM used, RM weight, Thickness, GSM by considering its NVH values to meet the customer requirement. Conduct design review with design team for new requirement from customer and convincing the internal team ?and customer for specific requirement. Development of Carpet Mould, Punching tool (SPM), Checking Fixture and Foot pedal pasting Fixture. Vender selection and negotiation with venders for part price and provide them PO. Follow up with venders to arrange the materials for events and trail decided by the customer Project: Cost reduction and Yield improvement in Extrusion and Molding Line. Cycle Time Improvement in Assy and Molding Line. Traning: Visit of ARAI, Pune for better understanding of NVH requirements and its purpose. Six Sigma Black Belt Course by IACT Global. Attend Training on ISO/TS-16949 Internal Auditor Organized by OMNEX Consulting. Attend Training on SPC & MSA organized by Maruti Suzuki India Ltd. Attend Training on New Product Development (APQP,FMEA & PAPA) Organized by Quality Growth Service Pvt. Ltd. ?in Maruti Suzuki India Ltd. Attend Training on Energy Management organized by Maruti Suzuki India Ltd. Attend Training on Lean Manufacturing. Attend Training on TPM, Jishu Hozen, Kaizen ,6s,7QC Tool and SPC in Bharat Seats Ltd. Workshop on Aero Modeling at ?Govt Engg college, Bikaner One month training of AutoCAD, organized by Department of M.S.M.E, Government of India Two month training on C.N.C(Computer Numerical Control)Machining Department of M.S.M.E, Government of India 3 weeks industrial training at panipath refinery, Punj Lloyd Group 2 weeks industrial training at panipath refinery, Gannon Drukley corp. limited One month Training at NTPC, Badarpur, New Delhi Two month Training on Pro-E Profile Summary: A result oriented professional with experience in Vendor Development (Purchase) & NPD new product development, Supplier Improvement and Coordination with Supplier. Expertise in Project Management in New Product development, Vendor Development, Costing, Product development Projects entailing Cost-Down Projects, Cost Saving projects, VA/VE, yield improvement in parts/components. Development of new parts in the technologies of Plastic Injection ?Molding, Resin Transfer Molding, Vacuum forming, Compression Molding, Extrusion, NVH Products & Punching, Rubber Hose technology & Sheet Metal like Blanking, Punching, forming etc. Product Feasibility Study: Project Planning for PFR and making technical feasibility study and economical feasibility study based on the availability and work load of in-house development facility and the BOP facilities at suppliers. Costing & Price Negotiations: Managing RFQs & Quotations from multiple vendors and making investment justification chart for tooling cost, Economical feasibility study, ROI based on future projections by marketing deptt.? Tool Development: Involvement in costing & development of Plastics Molding, Resin Transfer Molding, Rubber Molding and Sheet Metal tools for outsourced vendors i.e. third party tooling development as per customer specification & requirement.? New Supplier Development as per ISO and TS16949 standard operating procedures i.e. PPAP for Global Sourcing Project. Costing (process cost & tooling cost) for new products for localization of various parts in various commodities i.e. insert / terminal based injection molding parts, Rubber grommets, Hose Pipe and Sheet Metals.? Documentation Standards: Responsible for neat & clean documentation work like new supplier file, APQP file, PPAP, Audit of potential suppliers, system audits and new product budget control and zero based costing and Long term capacity planning and tool duplication planning as per volume of products. Tooling agreement with tool manufacturer. Maintaining engineering change record / product change record ECR/PCR and DCR documents in PPAP file. ? Vendor Base Management : Managing a technically strong vendor base with global competitiveness to develop export quality components in minimum time in various technologies like plastics, rubber, PU, sheet metal commodities Future Goals: Growth ________________________________________________________________________________________