plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 4/3/2025 7:42:19 PM ________________________________________________________________________________________ RefNo: CA - 23090 Gender: Male Age: 35 Designation: Sr Manager Operations Highest Education Level: Post Graduate Diploma Preferred Location: Maharashtra Notice Period: 30 Days Education Details: PGD-PPT From CIPET Aurangabd, Chennai in 2011 with 74.8% B.Sc chemistry From R.V college chalisgaon, NMU Jalgaon in 2010 with 77.8% H.S.C. From R.V college chalisgaon, nasik in 2007 with 49.7% S.S.C From G.V.P.M high school mehunbare, nasik in 2005 with 62.8% Skill Sets: Doing Material Balancing of Raw Material & Finished Goods Material in SAP. Closing the Work Orders for Extruder Trials & Production Batch in SAP. Material issue request and production transfer given to warehouse as per production planning by SAP. Material balancing in system with physically Physical stock verification on production floor on daily basis. RM consumption report. Issue material from Raw Material where House through SAP. Make finished Good Material in SAP. Give Maintenance Work notification through SAP. Work Experience: 23.3 Work Experience Details: Sr Manager Operations From : Feb 2017 To Till Date Company Profile : Engineering plastics compounding plant of nylon (nylon6, nylon66) polyesters (PBT & PET) Polycarbonate (PC), PC-ABS, PC-PBT, PA6-ABS, ABS-PBT, PBT-PET with various types of glass filled, unfilled &mineral filled products, also FR & NON FR. and available in various colors Job Profile : Received sales forecast plan from sale team with this plan make monthly, weakly & daily production with arrangement of raw material. Direct communication with sales & purchase team for FG dispatch & RM material planning. On job training & motivation schedule for new trainee workers. Annual training planning for Engineers. Competency and Skill management. Corrective and preventive action plan for in house rejection. Making 24 hours production report. Achieve production target 98 to 99 % yield. Maximum utilization of man, machine, & electricity. Omega 40 and omega 30 extruder machine handling& trouble shooting. SM PIaTECH 58 machine handling and trouble shooting. Volumetric and gravimetric K-TRON types feeder handling & its trouble shooting. BLABENDER types feeder handling& its trouble shooting Implementation of 5S surrounding. Responsible for overall production activities. Shift Engineer -?Production Department Since Aug 2015? Company Name: Soltex Petro products Pvt Ltd Company Profile: Plastics Compounding Plant of Polypropylene with calcium carbonate with various percentages. Job Profile: Current Designation: Joined as Shift Engineer in Production Department in august 2015. Present Responsibility (Job Profile): Project Phase and Operation Phase: Commissioning and installation of Big Bag Unloading Station & Handling of Big Bag unloading station Commissioning and installation of Air Receivers & handling of air receivers & blowers. Commissioning and installation of K-Tron Feeders & K Tron feeder operation (Twin screw & single screw ) & trouble shooting. Commissioning and installation of Ferral Mixer & Operation of Farrel mixture & its trouble shooting. Commissioning and installation of Belt as well as Two Skip Conveyor. Commissioning and Installation of Two Extru-tech Single Screw Extruder & operation , handling & trouble shooting of APL Extruders (Made By Instrutech) Single Screw. Commissioning and Installation of Two Die face Cutter & In downstream Equipments operation of die phase cutter & its trouble shooting. Commissioning and Installation of Two Spiral Dry cooler. Commissioning and Installation of automatic conveying system for polymers & caco3. Also involved in all the activities with was done during project work & machine installation Also needful during maintenance work. Reporting & Documentation: Day to day planning of production activities, and ensures budgeted Production targets are achieved in terms of Quantity, Quality and timelines for the assigned section with follow of safety rules. Material issue request and production transfer given to warehouse as per production planning. Material balancing with physically production on daily basis. Preparation of documents and production reports pertaining to change control, deviation control & improve. Training and motivation of new incumbents and manpower handling. Preparation of DPM (Daily Plant Meeting) report, monthly reports for WIP and preparing final production stocks. Responsible for highlight absolute inventory and block inventory. Implementing quality systems & Procedures in the organization to ensure smooth flow of operation. Coordinating with maintenance & purchase department for RM/PM and replenishing consumables. Technical up gradation of the process leading to good quality, high output at low cost and active participation. Implementation of ?5 S? in plant area and surrounding. Shift Engineer -?Production Department? Aug 2011 to Jul 2015 Company Name: Dsm Engineering plastics Pvt ltd Company Profile: Engineering Plastics Compounding Plant of Polyamide (Nylon 6 & Nylon 66) & Polyester (PBT & PET). with SSP In Dryers Job Profile: Designation: Shift Engineer in Production Department Joined as Shift Engineer in Production Department in 2011. Responsibility (Job Profile): Reporting & Documentation: Doing Planning and taking Productions & R&D Trials on Extruder. Handling Shifts Systems, Managing Manpower in Shifts. Preparation of DPM (Daily Plant Meeting) report, monthly reports for WIP and preparing final production stock. Coperion Machine operation and its trouble shootings. K- Tron Feeder operation and its trouble shootings. Try to achieve KPI?s of production. Responsible for Solid State Polymerization (SSP-Dryer) Batches. Training and motivation of new incumbents and manpower handling. A compliance of ISO and TS system and its documentation. Preparation of documents and production reports pertaining to change control, deviation control, validation protocol and re-qualification protocols. Making & Working as per Standard Operating Procedures (S.O.P) for Extruder for smooth running. Day to day planning of production activities, and ensures budgeted Production targets are achieved in terms of Quantity, Quality and timelines for the assigned section with follow of safety rules. Ensure High Safety during Working and House-Keeping on the Extruder & Sample Storage place as per SHE standards. Create a positive and developing Climate, with respect to S.H.E, Ensure that site meets An SHE Standards and Directives. Ensure completion of all relevant statutory documentation related to S.H.E in line with local laws. SAP knowledge Doing Material Balancing of Raw Material & Finished Goods Material in SAP. Material issue request and production transfer given to warehouse as per production planning by SAP. Material balancing in system with physically Physical stock verification on production floor on daily basis. RM consumption report. Issue material from Raw Material where House through SAP. Make finished Good Material in SAP. Give Maintenance Work notification through SAP. Functional Responsibilities & Network: Coordinate with Production, Commercial, Planning Team. Core Competences Safety: Troubleshooting, Rectifying and implementing effective techniques to avoid near miss (Accident). Ensuring job completion with 100% safe way by using standard safety tools and procedures. Quality: Daily monitoring actions for Quality Defect Activities. Knowledge of Quality Tools, Control Plan, 5S Implementation, Job Safety Analysis (J.S.A), Standard Operating Procedures (S.O.P), Machine Safety Analysis (M.S.A), Lock Out, Tag Out & Try Out (L.O.T.O.T.O) . Career Achievements & Projects: Achieve lowest scrap % in DSM engineering plastics plants with implementation of new ideas and IP projects. ?? Achieve FTR from 97.9% to 98.6%. Target- 98.04%. Achieve Yield from 98.6 to 99.0%. Target- 98.7%. Achieve 99.99% accuracy of WIP inventory. Achieve production in a month from 700mt to 1500mt with reducing down time, stabilize process, reduction of COT and proper production planning by good team work. Achieve zero SHE incidents (LWC & RWC) during the period in DSM. Leader of IP project for reduction of manufacturing customer complaint. Achieve zero customer complaint. Developed cleaning procedure to minimize down time between different colours product productions. Mixing procedure improved to achieve good quality homogenous product and also record system developed to have records for future production. Undergone for Various Trainings ? SHE Leadership, HAZOP Studies, ISO-9001:2008, 5S internal Auditor, KAIZAN & RCA. Nature of Works: I am looking towards how to achieve the production target, maintain product quality, and run the machine in smooth condition.? Control the manpower & take maximum work from the minimum manpower.? I am also looking for how to run the machine, which will increase machine life, & we achieve production Personal Profile A result oriented professional with a proven abilities in enhancing the productivity and technical knowledge how polymer, raw material and machine operating. A Post Graduate Diploma in Plastic processing & testing at CIPET with 5.6 years of experience in Industries, Currently working with Soltex petroproducts Limited. A Certified Company in Production Department and knowledge with Production Activities. Future Goals: A result oriented professional with a proven abilities in enhancing the productivity and technical knowledge how polymer,raw material and machine operating. A Post Graduate Diploma in Plastic processing & testing at CIPET with 10.5 years of experience in Industries, Currently working with LOXIME INDUSTRIES LIMITED. A Certified Company in operations Department and knowledge with all operations Activities ________________________________________________________________________________________