plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/5/2025 11:17:13 PM ________________________________________________________________________________________ RefNo: CA - 23253 Gender: Male Age: 45 Designation: Engineer Highest Education Level: Diploma Notice Period: 30 Days Education Details: Diploma Mechanical Engineering From I.T.S. Engineering Collage, Aurangabad., in 2011 Mechanical Draughtsman (I.T.I.) From?Govt. Industrial Training Institute, Aurangabad in 1998 B.Com From?Dr. B.A.M.U., Aurangabad in 2002 H.S.C. From?Vasantrao Naik Collage, Aurangabad in 2000 S.S.C. From?Baliram Patil High School Aurangabad in 1995 Skill Sets: CATIA V5 R24. Unigraphics NX5. Auto CAD LT 2015 Certificate Course in AutoCAD. Computer Academy Institute of Information Technology (CAIIT), Aurangabad. Certificate Course in Office Automation. Yashwantrao Chavan Marathwada Open University, Nasik. Work Experience: 25.2 Work Experience Details: Lead Engineer - Design (CATIA) Since Feb 2005 Company Profile: Manufacturer Automotive component & supplier of exterior lighting systems, powertrains, electricals-electronics, body and chassis parts to leading passenger car and motorcycle segment. Customers are M&M, VW, GM, Volvo, Polaris, Renault Nissan, Eicher, Bajaj etc. Job Profile: Plastic Components Product feasibility. (Gap-Flushness verification, interface clash?checks, drafts analysis for texture assessments & analysis potential molding?defects like sink marks, Patch mark, Short molding, flashes etc.) Tooling Feasibility (Checking of undercuts in tooling direction, Checking of drafts?for part ejection, checking of lifter & slider actuation) Modification of CAD data w.r.t. Feasibility study & approval from customer. B-Surface development from Skin data & Mounting feature creation for various?interior parts like Floor Consoles, Door Trims, Pillar Trims & IP Assy from skin data?w.r.t. BIW & surrounding data. Feasible design proposals according to customer technical requirements & 2D dwg. Concept Designs, Value Addition & Value Engineering in Product Design. Benchmark study analysis & creation of Benchmark database for all interiors like?Floor Consoles, Pillar Trims, Door Trims, Plenum Applique & IP (LCV) etc. Creation of component drawings and giving effective tolerances and facilitate their?release to production. Simulation for interference checks between kinematic parts, using DMU in Catia V5. Reverse Engineering - CAD modeling by using 3D white light scanner input. Design of Inspection Fixtures, Cooling Jigs & CMM mounting fixtures. Work load planning, CAD data management & TPM Activities. Familiar with of Technologies & Processes Joining Technologies ? Heat Streaking, Ultrasonic Welding & Vibration welding Molding Processes ? Injection Molding, 2K Injection molding, Blow Molding, Rotational molding, Foam Molding, Foam over molding on Plastic, Tooling Technologies ? IMD (In-Mold decoration), Insert Molding. Other ? Spray Painting, Cubic Printing, Flocking, Laser Cutting, Fabric pasting etc. Key Projects Executed: U-301 (M&M upcoming Vehicle) Air Guide (Renault Nissan) W-105 (M&M Scorpio Refresh) W-201 (M&M XUV 5OO) Condor Cabin (Eicher 10.90 Truck) VW-250 (VW Polo) VW-251 (VW Vento) Bolero (M&M Bolero Refresh) U-Project (M&M Xylo) M-200 (GMI Spark) LTV-Project (M&M Maxximo) W-Project (M&M Scorpio) Alfa (M&M 3- Wheeler) L-90 (MRPL Logan) All project consisted of interior & exterior plastic parts of respective vehicles like Pillar Trims, Door Trims, Instrument Panels, Front bumpers, Body side Cladding, & under Bonnet Components. My major roll in above projects is to modify & make Feasible CAD data suitable for tool manufacturing with achieving product?s technical specification. Provide design inputs based on benchmark study database, Creation of 2D drawings. U-301 - Tooling & Product feasibility of All Door Trims & its child parts, preparation of feasible CAD data for mold manufacturing, U/s welding, Gap & Flush achievement and proper fit & function, interaction with customer & get approved CAD data, tracking & releasing of CAD data to tool maker. Eliminated ultrasonic welding process by providing pivot type snap & hook design for assembly of Armrest on Door Trim. A surface modification & improved snap fit design in assembly of Door Grip Handle to achieve Gap & Flush results as per specification. Air Guide - As per customer design there was 3 different parts of Air Guide get assemble by snap fit design, during fitment trial, side hanging parts get disengage due to engine vibration & fall down. I have proposed live hinge concept to integrate 3 different parts in to one single integral part. Eliminated two molds from process. Got appreciation from customer W 105 - Tooling feasibility & creation of feasible CAD data of Floor Console & its child parts, Integration of storage bin & Structure support in to one part instead of two parts, Proposal of Sliding Lid for storage Bin with constraint of compact space for design. Proposed insert molding design for bezel brake handle lever. Plastic part used as insert molding in EPDM mold, eliminated post molding assembly of two different parts. Addition of ribbing pattern to improve part stiffness w.r.t. mold flow results. W-201 - Customer complaint of Cap removal from Roof Rail is resolved by improving Snap fit engagement & Roof rail sagginess reduced by providing stiff design section VW 250 & 251 Project - Modification of all Pillar Trims and Rear Shelf CAD data of VW Vento & Polo according to tooling feasibility. design of Inspection gauges & Fixture. Interaction of CAD data through VW supplier portal - KVS On-site training & work at M?llertech GMBH, Bielefeld, Germany. U-Project - Proposals given for integration of D Pillar & Rear Quarter Trim, Product feasibility of all interior trims, CAD modifications with VA/VE inputs to eliminate molding defects & fitment concerns, Creation of part and assembly drawings, Design of Relation gauges, Assembly fixtures & Mounting fixtures for post molding operations. M 200 Project - B surfaces development & part packaging of Trim Wheel House rear. LTV Project - Product feasibility along with VA/VE ideas for Instrument Panel & its child parts like mobile holder, Glove box, utility box. Our team is awarded for Best Development Award from customer. Design Engineer. May 2004 to Jan 2005 Company Profile : Design and Manufacturing Press tools, Jigs & Fixtures for?Automobile component Job Profile :? Design of Welding, Bending & Assembly fixtures for 2 wheeler?accessories like - Silencer (muffler), Steering Column, Handle Bar, Leg Guard, Sari Guard, Foot rest etc. CAD Engineer June 2002 to May 2004 Company Name :?Elemechtron Engineering. Company Profile :?Manufacturer of special purpose machines for coated abrasive manufacturing industries,?pharmaceuticals, food processing plants, sugar factories, paper mills & fertilizer etc. Job Profile :? Drafting & Design of special purpose machines as per customer?requirement & Technical Specification. CAD Engineer May 2000 to June 2002 Company Name : Positive Engineers Company Profile :?CAD Service Provider Job Profile :? Drafting of all types engineering drawings & Plant layouts for?pharmaceuticals & breweries industries of Aurangabad industrial zone Achievements: Part of team which got provisional Patient Approval from Indian Govt. for Quick?Modeling Process of Radiator Tank?? Winner of present company Inter Department Kaizen Competition held in?Dec. 2014. Participated in State Level kaizen competition from CII at Nasik in February 2008 Training : On job training of product design of Interior trims and IP Assembly on CATIA V5 R19?VW environment at M?llertech GMBH Special training on VW Supplier package which includes KVS Plugin, N-Tool, VALIDAT?& DoLittle text at M?llertech GMBH, Period ? 1 week Basic & Advanced training program on CATIA V5 R19 at EDS Technologies. Future Goals: Growth ________________________________________________________________________________________