plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 4/21/2025 3:20:58 AM ________________________________________________________________________________________ RefNo: CA - 23306 Gender: Male Age: 41 Designation: Senior Executive Highest Education Level: Post Graduate Diploma Notice Period: 30 Days Education Details: Post Graduate Diploma Plastic Processing & Testing From Central Institute of Plastic Engineering & Technology, in Hajipur in 2006 B.Sc. in Chemistry From?Lucknow University, Lucknow in 2005 Skill Sets: Highly Competent and dynamic Production, Scheduling Planning & Operation Management with experience; Expertise in operations & maintenance with a keen eye for cost reduction, reduction in failures, safety parameters, etc. to facilitate enhanced ease of production and effective utilization of all resources. Understanding of all aspects governing operational and production activities and up to date knowledge of latest technological advancements, regulations/ guidelines and statutory compliances in the industry. Efficiency in meeting production targets, managing various quality standards and routinely meeting production schedules and deploying process improvement strategies. Strong team builder with proven ability to motivate team members towards achieving production targets. Excellent client management skills, innate ability to build strong, lasting and mutually beneficial relationships Work Experience: 19.3 Work Experience Details: Sr. Executive Production Since Jun 2010 Company Profile:?Manufacturer of polycarbonate sheets, polycarbonate films, polycarbonate resin, polyurethane raw materials. Job Profile:? Responsible for the conversion of marketing order to process orders per inventory of the raw material availability of the line. Handling the color sequences of the Process order as per desired availability of line such as transparent translucent, and opaque and glass filled grade. Handled the daily schedule as per customer urgency requirements. Handling and operating the dispensing system for the making of blend which is used in different translucent, opaque, fluorescent, natural, transparent grades. Handling of Bra bender feeders, Berostoff extruders with defined process parameters. Major Focus on troubleshooting in Dispensing system, Mixaco system and Extruders with corrective action. Handling and operating the Mixaco system (CM-12/50/150/300/600 lt.) for premix preparation, micro - lots of new developed & new color grades. Handling & operating the polymer conveying channel and drying with motan, Azo-mixing system for compounding of materials. Knowledge on SAP and MES system for production planning, maintaining quality database and material management. Generating the order in MES for the making of Master batches for compounds. Performing Grade change over activities from preweighing system to bagging system. Maintain the values i.e. Life on shop floor implementation. Achieving maintenance schedule and ensuring proper use of manpower. Organizing and implementing methods to meet work schedules and preventive maintenance. Liable for requisition of materials and supplies ensuring that Supply chain department has enough raw materials thus avoiding downtime due to unavailability of these items. Accountable for production planning and activities are properly carried out and performed within the time given. Using of SAP software in reporting production results and maintaining inventory accuracy. Conducting trials internally as well as at customer end, to stabilize the process for newly developed material that will ultimately standardized the SOP. Provide support to marketing team to understand the customer needs, demands and identify the new potential market for the newly developed as well as existing Grades. Process optimization for new and running polymer materials. Educate in house team on various technical aspects of polymer. Co-ordination with the labs for product optimization and testing. Performed the JSA, JSBO review analysis. Conducted the Mock drill trial in Emergency. Stabilised the Flame retardant, Glass filled grade on 30% (Chopped / milled) glass. Motivate and trained to the individuals work with safety, follow the LOTO procedure, aware to colleague and subordinates at time to time, follow the best practices of working which is help easy to work & zero incident, learning and it communicate time to time Achievement: Responsible for achieving the production target, production accuracy and supply finished goods material within a targeted time frame. Spearheaded system improvement initiatives and involved in implementing Kaizen, 5?S, Six Sigma and Lean activities in the organization. Successfully handled different improvement and cost reduction projects, change over time reduction of Compounding process. Process Associate Quality & Production March 2008 to June 2010 Company Profile: Manufacturer of?Technical Textiles,?Fluorochemicals,?Specialty Chemicals,? Engineering Plastics,?Packaging Films. Job Profile: Performing Raw material testing of Plasticizers, Additives, Lubricants, and Stabilizers etc. Standardization of chemicals with titrations for evaluation of metal content in lubricants, stabilizers, metal stearates etc. Conducting testing of Mechanical, Thermal, Physical, Electrical properties & flammability of finished product with aging and UV absorption tests for Nylon&PBT compounds. Handling of extruder and Ferrometic Milacron injection molding m/c for micro- lots and molding of specimen of new developed grades. Performed Documentation for implementation of TQM, ISO-14001 with sop updating of all equipment with periodic AMC and calibrations. Performing color matching of customer samples and sending color compounds and master batches according to their requirement using MAC BETH spectrophotometer. Production September 2006 to March 2008 Company Name: APPL Industries Limited Job Profile: Handling & operating the Extruder machineZSK60, high speed mixer mixing system for compounding of materials. Performed Documentation for implementation of QMS, ISO-14001 with sop updating of all equipment with periodic AMC and calibrations. Responsible for achieving monthly production targets of shop and Manpower management Training/project: Trainings: TQM basic training in previous company 2009. First Aidin St. John Ambulance Association and in October 2011 at Bayer. Material Exequisition System at Bayer Material science in November 2010. Dispensing System at Bayer Material science in December 2010. Attend the training on LOTO, ERT System at Bayer Material science in December 2011. International organizaton for standardization and 5-S. Yellow Belt Six ? Sigma. Projects: Stabilizing of Engineering Plastic (Injection Molding grades, Automobile grades, and Electrical grades) on ZSK50. Study the effect of pre drying in polycarbonate on the yellowness index. Change over reduction in transparent grades. Single Minute Exchange of Die (SMED). Study on the configuration of elemented screw in Nylon & PC Compound Core Competencies: Production Planning Process Planning Maintenance Operations Production Control Quality Assurance ISO Documentation ?Safety Audit Process Enhancements Interpersonal Skills Team Management Future Goals: Seeking senior level/Managerial assignments across the Industry ________________________________________________________________________________________