plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 4:50:55 AM ________________________________________________________________________________________ RefNo: CA - 23353 Gender: Male Age: 38 Designation: Engineer Highest Education Level: Graduate - Degree Notice Period: 30 Days Education Details: Bachelor of Plastics and Polymer Engineering From Maharashtra Institute of Technology, Aurangabad in 2011 with?First Division? Diploma in Plastics and Polymer Engineering From?Government Polytechnic, Miraj (M.S.B.T.E) in 2007 12th From?Maharashtra State Board, Pune in 2004? 10th From?Maharashtra State Board, Pune in 2002 Skill Sets: In depth understanding of QMS Requirements ISO 9001:2015,ISO/TS 16949:2009, TPM, VDA 6.3,and other second and third party audits. Qualified internal Auditor of ISO 14001& OSHAS 18001,ISO/TS 16949:2009 Practical Application & documentation of AIAG core tools -SPC, MSA, PPAP, APQP, PFMEA. First party, Second party, Third party audits -Follow up and corrective actions implementation and sustenance Use of QC tools-Control Charts, Pareto charts, Ishikawa diagrams ,data collection, histograms,8D analysis, at Assembly and molding line Key performance indicators Thresholds Overall Documentation Process plans, work instructions, pictorial/animated guidelines of various processes like injection Molding, Surface Treatment, Product assembly line New product development-APQP documents and adherence with APQP Time line chart Supplier Audits ,Action plan follow up and thereby sustenance 5s,Visual Factory, Operator Ergonomics Study . Work Experience: 15.3 Work Experience Details: Engineer Quality Assurance? Since Jan 2014 Company Profile: Manufacturer of Rubber and plastics Components Job Profile: Assist in ensuring compliance with ISO/TS 16949, ISO 14001, OSHAS 18001, VDA6.3 requirements and ensure adherence to relevant quality procedures, Environmental and safety with the aim of achieving & maintaining certification. Key Performance indicators Monitoring and presentation in Monthly management review ISO 14001-: Aspect impacts of processes on environment, ISO 18001-Hazard impacts and risk assessments (HIRA), documented procedures, formats, Environmental management programs, internal audits of ISO 14001, OSHAS 18001 Internal Trainer-Core Tools-SPC, MSA, PPAP, 7QC Tools, IPO Methodology Quality Assurance activities-Product audits, process audits, Calibration, Process validations, Customer complaints action plans and subsequent documents changes Operational Exposure Injection molding -Injection Molding of Automotive Plastics & Rubber parts, Quality Parameters of Plastics & Rubber parts, Statistical Process control of the injection line Compression/Transfer molding -Compression/Transfer Molding of Automotive Rubber parts, Statistical Process control of the Compression line Engineer QA 2012 to 2014 Company Profile :?Leading manufacturer of auto components? Job Profile :? Assist in ensuring compliance with ISO/TS16949, TPM, Core tools-SPC, MSA, APQP, PPAP, FMEA, Visual Factory, requirements and ensure adherence to relevant quality procedures, with the aim of achieving & maintaining certification. Key Performance indicators Monitoring and presentation in Monthly management review? -Assembly Of Lighting Products -Assembly and updation of process plans and overall documentation /work instructions of each assembly Substations? Supplier Quality Assurance -: Supplier selection and evaluation, supplier quality improvement, Quality Promotion and supplier quality up gradation, Supplier audits and Action plans ? Quality Assurance Activities-: Process audits, Product audits, Engineering Change Managements? Control of documents /control of records Cost of poor quality, cost of quality Customer complaints analysis and action plan documentation PPAP-customer and supplier PPAP activities Monthly In-house rejection analysis -Pareto analysis, 8D Analysis and implementation?of other problem solving techniques Leading all the 'Quality improvement Projects'. Calibration of measuring instruments and gauges and molding machine components? Conduction of Internal Audits / MRMs? ISO 14001-: Aspect impacts, ISO 18001-Hazard impacts and risk assessments (HIRA), documented procedures, formats, Environmental management programs, internal audits of ISO 14001, OSHAS 18001 Internal Trainer-Core Tools-SPC, MSA, PPAP, 7QC Tools, IPO Methodology Quality Assurance activities-Product audits, process audits, Calibration, Process validations, Customer complaints action plans and subsequent documents changes Core Tools ? Statistical Process Control (SPC)- Variation in the process Consideration of Inputs and outputs of the processes? Common causes, Special causes affecting/Impacting on the process Process control vs Process capability Failure Modes Effect and Analysis (FMEA) Involvement in drafting of New products PFMEA in appropriate APQP phases Review of Past trouble data base, Customer Voice, May happen cases? Inputs for the PFMEA-Field failures, warranty concerns, IHRs, Customer complaints? Calculation of Occurrence, (As per AIAG guidelines) Review of PFMEA based on current production, analysis of the flaws and subsequent action plans to meet planed RPN Measurement system Analysis (MSA) Elements of the Study ?GRR, Bias, Linearity, stability Repeat-ability and reproduce ability? Advanced Product Quality Planning (APQP) Involvement in Appropriate phases and documentation, Part trial runs, Project handovers, Inputs and outputs from subsequent APQP Phases? Production Part approval Process(PPAP) Levels of PPAP, Making of PPAP documents, Consideration of PPAP AIAG guidelines with obeying of customer specific requirements? Operational Exposure - Injection molding -Injection Molding of Automotive Lighting parts, Injection molding of engineering plastics, Raw material properties, and selection of plastics materials as per material grades of various manufactures, Material identification, characterization tests? Surface Treatment - Surface Treatment on Plastic Substrates, Process parameters and their effect on Quality by Process Validations? Supplier Quality Assurance-Selection of materials, Supplier selection and evaluation, Supplier Monitoring, Supplier Audits and action plans for raised non? In Plant Training? Jan 2011 to Jun 2011 Company Name :?Kriti Auto and Engineering Plastics Pvt. Ltd. Job Profile :? In process Inspections/subsequent documentation, and Recordings? Literature Study -Quality Assurance -National (Governmental/Non Governmental Trade associations and international quality assurance systems Automotive Regulations in India By Ministry of Road Transports and highways? AISC(Automotive industry standards committee and their representatives like BIS, ARAI, VRDE, TMA, ACMA(Automotive Components Manufactures association) ISO/IEC, Structure of ISO Organization, Types of Members i.e Member bodies, correspondent ?members, and subscriber members Role of Indian standard body (BIS) in the ISO? Achievements- Second Prize winner in Low cost automation competition by ACMA (Automotive components manufactures association) Western region 2014 Third Prize winner in Low cost automation competition by ACMA (Automotive components manufactures association) Western region 2015 Certified ?ISO/TS 16949:2009, ISO 14001, OSHAS 18001 Internal Auditor? I hereby Declare that all above stated information is true to the best of my knowledge ? Place-Pune ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? Profile Resourceful, and and industrial quality management system ISO/TS 16949, ISO 14001, OSHAS 18001, VDA 6.3, AIAG Core tools, Lean Management, TPM, and knowledgeable about polymers(Plastics & Rubbers) properties, intended use in automotive parts, processing, Applications, Self-motivated, hard-working individual. In depth understanding of emerging technologies and their commercial applications. Future Goals: Growth ________________________________________________________________________________________