plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/5/2025 11:20:05 PM ________________________________________________________________________________________ RefNo: CA - 23467 Gender: Male Age: 43 Designation: Manager Highest Education Level: Post Graduate Diploma Notice Period: 30 Days Education Details: Post Diploma in Plastics Mould Design From Central Institute of Plastics Engineering and Technology, Bhubaneswar, in 2001 Diploma in Plastics Mould Technology (DPMT) From Central Institute of Plastics Engineering and Technology, Mysore in 2000 Skill Sets: Experience in the field of New product development & Mold making, Mold maintenance which includes Product/Tool design & development of Plastics parts, sheet metal & Die casting parts, Expert in plastic tooling? Expert in Product/Mold Development of Trims of automotive parts Plastics(interiors & exteriors) & sheet metal components Expert in development of parts ( Automotive ) Injection molds Headed Tool room & lead a team of Development engineers Good knowledge in world class practices like TQM & TPM Vendor Development of tool room and molders Good knowledge in ISO/TS 16949 quality systems requirement CAD Packages :AutoCAD, Ideas, Catia V5 MS Office Tools?:?MS-Excel, PowerPoint, word Work Experience: 23.1 Work Experience Details: Assistant Manager ? Product Development Trims Since Feb 2011 Company Profile:?Manufacturer of Radiators, Condensers & Compressors Assistant Manager ? Product Development Trims Sep 2005 to Feb 2011 Company Profile : Provider of injection moulded plastic solutions to the automotive industry. Job Profile :? New product development for various plastics, rubber & sheet metal parts and assemblies Tooling Feasibility study of OEM part 3D model? Trouble shooting of moulds Breakdown And Preventive maintenance? Trouble Shooting of Hot Runner System. Mould Spares Planning, Procurement & Maintenance as per requirements. Part Model and Tool specification sheet sending to Tool Maker for RFQ Estimate the Tool cost and negotiation with the supplier Identification of tooling requirements and finalization the suppliers. Making a detailed project plan and closely monitor the plan status by periodical reviews Analyzing the risk involved in the project and acting on it. Weekly review with the supplier for Tool development Conducting ?Tool Buy off of locally and import molds? Responsible for agreed cycle time and part quality requirements Check the Mould Capacity and Plan for repeat mould Selecting tool rooms and Molders for new projects Trouble shooting of existing and molder under development parts at supplier end? Mold and gauges (panel checker ) Development CFT leader for Establishment and Implementation of new projects Interacting with oem customers /suppliers (Koreans,Japenese ,German, Thailand ) for development and implementation of New parts? Manufacturing & Maintenance of ?Plastics , rubber ?molds and sheet metal parts ?(Automobile /electronics Components) through identified suppliers & in-house Preparation & review ?APQP ?Documents for New products as per ISO TS 16949 Handled molds ranging from 30 tonnage to 1800 tonne molds? Product cost estimation for plastics products and assemblies against RFQ Proto tool development before serious tooling? Design review with customers, suggesting changes, Feasibility study of parts and assemblies Identification of tooling requirements and finalization of suppliers for mould & die developments? Tool design review and continuous tracking of development Provide solutions using Mold flow MPI Identify and execute cost saving projects Value engineering projects Manufacturing feasibility study Implementing Projects to reduce rejection ?in-house & supplier? Vendor development for Tooling & indirect materials? Design & development of new molds as per customer requirement Design of rubber performing dies, Loading and releasing fixtures Interaction with customer for sample approval of products Implementing Poka yoke (error proofing system ) in moulds and assembly lines to reduce breakdowns and increase life of moulds Preventive maintenance of moulds &dies? Implementation of ECN?s through mold modifications Preparation of yearly business plans with the guidance from Top Management & external consultants and presenting to the Management committee meeting Mold spares planning, procurement & maintenance as per requirements Facilities planning for Tool room Adhering to ISO/TS 16949 Standard Key projects & Achievements Key projects handled? Hyundai - EMXI, TBI, PA, PA f/l, PB, MCI, RBI, HA FORD - B517 Nissan - X02A, X02B, X11M (NALT) Renault - H79 Mahindra - Scorpio, Xylo Daimler - HDT vehicle? Developed plastic moulds (41 ?injection moulds & 3 blow molds )for Instrument panel and Door trim parts ranging from 50 tonnage to 2100 tonnage molds and sheet metal assembly child parts for H79 ?Renault India project for upcoming SUV Duster and X11M projects Developed plastic & rubber ?molds(62), checking fixtures(38) ?and accessory parts for Interiors & exterior trims (mold development, paint, vibration welding, ultrasonic welding, hot glue) to Hyundai, Ford, M&M, Daimler through tier ?1 firms? Development of 42 injection & blow molds for Renault upcoming H79 project (Duster) Development of Interior Cockpit module (Glove box cover assly, Glove box Housing, Crash pad lower assly, Knob ?cooler assembly, center bezel assly ) & Front End Module parts (22 molds) for Upcoming i20 PB Car for Hyundai Motor through Hyundai Mobis Developed injection ?molds (06 nos) and checking aids(04 nos) of interiors Centre facia ?for upcoming i10 Hyundai car up gradation model? Development of New air vents assembly, for Lear Automotive OEM -Mahindra & Mahindra which involves 16 molds and total of 23 parts. Development of Injection molds (18), panel checking fixtures (12) for Daimler India HDT project. Developed Bracket Stoppers For i20 Car For Hyundai MOBIS Design & Manufacturing of Cigar cap mold for Hyundai MOBIS IP Parts Glove box Inner and outer for Hyundai MOBIS. (Mold given by customer)? Door Trim parts, Armrest, Pull handle for Hanil Automotive. (Mold given by customer) Development of moulds of Radiator Fan and Shroud for Feasta model to Ford India limited. ?with Korean Toolmakers which fetched a sales of Rs 3.6 Crores per annum developed Fan &Shroud Molds Of Indica (TATA Motors) Developed 6 Molds for Flextronics which fetched a sales of Rs1.8 Crore per annum Made a mold maintenance ?tool room to Revenue adding Profitable Section by manufacturing & Handling ECM on moulds Implemented Preventive maintenance Effectively to reduce Repair & Maintenance Cost ?And to increase the Mold life? Expert in Hot runner Molds Achieving MTBF of molds to 20000 from 1200 shots for Identified molds MTTR of mould reduced to 3 hours for minor Breakdown and 18 hours for major breakdown Member ? Tool Room March 2004 to Sep 2005 Company Name :?Nypro Forbes India Pvt Ltd Mould Maker ? June 2002 to March 2004 Company Name :?Troika Auto products (India) Ltd Company Profile :?Manufacturers of headlight switches Job Profile : Developing New products & maintenance of molds Guiding Technicians Spare Management Maintaining Preventive maintenance as per schedule? Handling breakdown maintenance Handle 24 valve pin gated hot runner system for Dual injection mould Of Gillette Interaction with customer for sample approval of products Supplier identification, assessment and finalization for mold development Implementing Poka yoke (error proofing) in moulds to reduce breakdowns and increase life of moulds Implementation of ECNs through mold modifications Facilities planning for Tool room Design reviews on mould manufacturing? Adhering to ISO/TS 16949 Standard Training? Has worked as a One year trainee in PRICOL (Premier Instruments & Controls Ltd) Coimbatore? Has Undergone Training for Hot runner system for Mold master Mold masters? (A Canada based hot runner manufacturer) Short term course on CNC ? Milling programming? Team Activities? CFT member ? Process Improvement. Leader for ? Quality Circle Team Active member of SIT/TPM Future Goals: To be a part of a progressive organization that brings the best out of me as a professional, at the same time giving me an opportunity to enhance my expertise that results in the effective contribution to the growth of the organization and self. ________________________________________________________________________________________