plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/5/2025 11:36:23 PM ________________________________________________________________________________________ RefNo: CA - 23485 Gender: Male Age: 43 Designation: Manager Highest Education Level: Masters - Degree Notice Period: 30 Days Education Details: MBA From Annamalai University in 2014 B.Com From?Madurai Kamaraj University in?2010 Post Diploma in Plastic Mould Design From? Central Institute Of Plastics Engineering & Technology, Mysore in?2005 Diploma in Polymer Technology From?K.L.N.M Polytechnic?Madurai in?2000 Skill Sets: Experience in Plastics manufacturing industries. Covering all experience in various technologies like, Injection Molding, Insert Molding, In-mold decoration (IMD), Double Injection Molding, Thermoforming, Extruder, Robotic operation, Laser cutting, Compression molding Additional knowledge Known about Plastics Painting process, Assembly process, Metal stamping, Riveting & Laser etching process. Internal Auditor qualified for ISO 9001:2000 Internal Auditor qualified for ISO/ TS 16949:2009? CAD/CAM Using Pro-E wild fire Industrial Engineering Training Statistical process control (SPC) Training Work Experience: 26.1 Work Experience Details: Asst.Manager ? Molding & Coating Since Jun 2014 Company Profile: Manufacturer of auto parts such as auto lamp assemblies, chassis, mirror, and FEM (Front End Module). Reputed automotive Customers and Tier 1 supplier in Hyundai, ford, GM ?Lamp & Chassis. Job Profile: Overall responsible for injection molding & Wheel cover coating dept functions. Responsible for overall manufacturing activities, process optimization and controlling rejection. Identify strategic objectives and goals for future manufacturing processes. Establish, evaluate, monitor progress, and communicate attainment/non-attainment of performance goals for personnel. Responsible Production planning , Material control & new tool trials Responsible for efficiency improvement and cost reduction. Provide technical support and troubleshooting for existing operations & supplier end. Production target achievement &Effective manpower utilize for production. Provide continuous training to technical personnel in injection molding , plastic materials and related topics. Analyze process difficulties and minimizing the difficulties. Handling Techniques : Total 24 Hydraulic injection molding machine & Wheel cover coating booth Machines : LG, LS, Feromatic? Tonnage :85 tonnage to 850 ton, Robot: Yushin Achievements :- ?? Appreciation Certificate for the ?Best TFT Award For The Year 2014? to achieve the lean target scrap reduction in tailstop lens in the year 2014. Inhouse rejection PPM reduced 75000 PPM to 40000 PPM Manager ? Molding April 2006 to Jun 2014 ? ? ? Company Name : Company Profile: Mobile accessories Manufacturing company. Job Profile : Overall responsible for injection molding, tray manufacturing process & re-grained plastics raw material dept functions. ? Responsible for overall manufacturing activities, process optimization and controlling rejection. Identify strategic objectives and goals for future manufacturing processes. Establish, evaluate, monitor progress, and communicate attainment/non-attainment of performance goals for personnel. Responsible Production planning, Material control & new tool trials Coordinate with QE & PE for product approval and validation. Responsible for efficiency improvement and cost reduction. Provide technical support and troubleshooting for existing operations. Production target achievement & manpower utilize for production. Provide continuous training to technical personnel in injection molding, plastic materials and related topics. Analyze process difficulties and minimizing the rejection rate. Monitoring & maintaining the clean room management On Job Training :?3 months training to learn culture & Process for international holdings ? Handling Techniques : Total 162 fully electrical & robotic injection molding machine? Machines : Fanuc, Toyo, Sumitumo? Process : Singleshot, doubleshot, IMD, Insert Molding & baby plast Tonnage : 50 tonnage to 200 ton, Robots : Yushin, wittmann, Fanuc One set of thermoforming machine - Tray manufacturing Process One set of extruder - Regrind resin Process ? Management skills:- ? ? ? Head of Molding Dept India site, handling the team of 1280 employees (90 dynamic Engineers & Technicians and handling 1190 operators) inclusive of ?2 sites. Well Organized Molding manpower to support production during Labor Strike, having experience of handling people during Labor Strike and met more than 3 times in my experience.? Having a skill of ?retrieving ?the job from my team members ?through effective motivation and training.? Set-up Department Goal & KPI target and review monthly basis then improve accordingly to target. Core team member in food and transport committees Achievements :- ? ? ? Over All Molding Department Set-Up in India Site, Having 3 Sites Set-Up Experience In this Organization ? Set-up tray manufacturing process & re-grind resin manufacturing process in India site to reduce our packing Cost & Painting fixture cost. Non painted parts we assembled in our molding line itself its called JIT concept to implement in our line to reduce our inventory cost. Auto packing & Auto metal insert feeding implement in our line to reduce our Human cost. Set-up the system of ISO 9001/14001/18000 (OHSAS) Certification for 3 sites Customer PPM achievement 150PPM Against target of 850PPM. Injection Mould Designer SEP 2005 to Feb 2006 ? ? ? ?? Company Name :?Esteem Industries Company Profile : Specialists in Tools making ? Job Profile : Design and develop a new product 3d module. Design the mould. Select the mould size and allocated the machining works. Give the 2d Drawing in machine shop . Co-ordinate with tool room in charge for any design clarification. Follow up the tool machining and tool trail. Discuss with customer requirement and satisfied customer end. Production Supervisor Dec 2000 to Aug 2004 ? ? ? ?? Company Name :?Sahay Engineering Works Company Profile : Specialists in PVC pipe fittings plastic goods Job Profile :? Overall responsible for injection molding process. ? Responsible for process optimization and controlling rejection. Responsible Production planning, Material control & new tool trials Responsible for efficiency improvement and cost reduction. Responsible for Production documents & Shop floor maintenance. Provide technical support and troubleshooting for existing operations. Production target achievement & manpower utilize for production Provide continuous training to technical personnel in injection molding, plastic materials and related topics. Analyze process difficulties and minimizing the rejection rate Control the Raw material & Consumables. Control the Tool & Equipment maintenance? In-Plant Trainee Aug 2000 to?Oct 2000 Company Name :?Hi-Tech Arai Ltd Company Profile : Specialists in Oil-seals & o-rings In-Plant Trainee May 2000 to?Jul 2000 Company Name :?Popular Products Company Profile : Specialists in PVC Pipe fittings & Plastics goods Core Competencies:? Knowledge Known on Problem solving techniques & tools. New product process implementation. Cost- consciousness, Leadership focus on simplify the process, Implementing the IE concept and study the Industrial engineering norms in our production line like Method study, Time study, Line balance, Eight wastes, IE 7 problem solving method. Implement the Automation techniques to reduce human effort ?and enjoying different cultures. Future Goals: Growth ________________________________________________________________________________________