plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 2:17:06 AM ________________________________________________________________________________________ RefNo: CA - 23494 Gender: Female Age: 48 Designation: Manager Highest Education Level: Masters - Degree Notice Period: 30 Days Education Details: Master of Technology From Bharathidasan University?in 2004 with 70% Bachelor of Engineering in Mechanical Engineering From Kuvempu University in 2000 with 74% Diploma in Mechanical Engineering From?Board of Technical Education Karnataka?in 1996 with 60% Skill Sets: Dynamic and competent Mechanical Engineering Professional with hands on experience in Product Design and Development, Concepts and Design improvement projects, Value Engineering, Engineering Change / Requests Executions, working on product sustenance phases of product life cycle in Automotive Engineering. CAD experience using Catia V5 and Solid Works. Expertise in Solid modelling, Generative Surface Design, Detailing, Assembly, Digital mock-up: Space Analysis and Kinematics. Design knowledge of Plastic components, Sheet metal components, automotive sealing, automotive safety products, etc. Basic understanding of DFM, DFA, GD & T and International standards PDM/PLM Tools : Matrix10 & Team Centre Engineering (TCe) CAD Tools: Catia V5 and Solid works Operating Systems: Windows XP, Windows 7 Applications: MS-Office, Open Office Work Experience: 24.1 Work Experience Details: Asst. Manager Since Sep 2012 Company Profile: Offers technology design, development services & solutions across various industries. Project Lead Mar 2011 to July 2012 Company Profile:?Specializes in providing Engineering Services to Aerospace, Automotive, Energy and Industrial sectors Sr. Design Engineer Sep 2006 to Jan 2011 Company Name: Caran Semcon Pvt. Ltd. Design Engineer April 2005 to Sep 2006 Company Name: Quest Graduate Engineer Trainee June 2001- June 2002 Company Name: BEML Limited Significant Projects: Design, Packaging and Detailing Of Automotive Occupant Safety Systems? Client: Takata Tools: Catia V5- Part Modelling, Generative Shape design, Assembly and Detailing. Product design and development of steering wheel, Packaging and detailing the same. Make proposals for plastic fixation depending on the packaging constraints in steering wheel Design / modification of DAB, PAB, HSAB. Detail the same as per the airbag methodology and generate templates assigning suitable layers. Drawing ECN/ECR changes as per the mark-ups for seat belt, steering cover and airbags. Design, Development and packaging of the belt butler mechanism for injection moulding.? Packaging of Seat belt mechanism for specific PCB area within the blackbox meeting manufacturability, assembly, wire harness and standards. Design die cast components for pre-tension seatbelt mechanism. Design test rig fixture for the seat belt and air bags. Train the new joiners for takata standards. Keep track the work orders for similar design methodology. Quality Check, Documentation and coordination with CAE and VA/VE teams. Rear Bumper fixation concepts using catia v5? Client: BMW. Location: Bangalore. Tools: Catia V5- Part Modelling, Generative Shape design, Detailing. BMW Input was Rear bumper surface The work requirement was to propose different plastic fixation methods. Three rear bumper fixation proposals were formulated and same submitted for clients approval with proper documentation. One proposal was selected and the same was modelled in catia matching the section book. Finally, detailed Sections were represented in the catia drawing. ? Legacy Data Migration Of Ideas Model To Parametric catia v5 model? Client: Ford Location: Bangalore. Tools: Catia V5- Part Modelling, Generative Shape design, Product Assembly Getrag Input was Existing ideas models (dump solid) of powertrain axle casing, shaft, Coupling and drawings for the same. The catia v5 work requires parametric modelling using ford methodology of core and cavity, Machining process, etc. All the features are placed in respective catia parts and same used in final core and cavity part by paste special method for doing the Boolean operations. Machine the same in another part. All the parts are properly sequenced in a product assembly. Finally, Detail the same using their drawing templates. Designing And Packaging Of Sun Roof Systems. Client: Inteva? Location: Onsite, Bangalore. Tools: Catia V5- Part Modelling, Generative Shape design, Product Assembly Daimler Design of glass panel and its encapsulation according to roof surface. Designing the steel frame, reinforcements according to the packing constraints and ensure it satisfies the Sheetmetal autoform results by increasing the fillet radius and draft (tooling aspects) Perform DMU space analysis between BIW roof and Frame assembly. Design and selection of sealing systems i.e., front, side, rear, acoustic and water sealing satisfying Interference and assembly conditions with associative parts. Update the drawings for latest model revision changes and check-in the same in the pdm. Adhere to the CAD request orders and quality aspects before releasing the part into the PDM. Designing of Inner panel for Trunk lid Client: BMW Location: Bangalore. Tools: Catia V5- Part Modelling, Generative Shape design, Product Assembly BMW Design of inner Panel for Trunk lid for a new ?car platform Input was existing inner panel with Trunk lid and new A-Class Exterior surface. Trim lines were modified to satifisfy the dynamic clearances and the sheet metal requirements. Model was parametric for subsequent design iterations. Designing and packaging of Interiors-Armrest and Centre console. Client: FTCI (Faurecia)? Location: Onsite, Pune. Tools: Catia V5- Part Modelling, Generative Shape design, Product Assembly Ford Motors Designing and packaging of plastic parts for sliding arm rest using catia v5 ford environment. The project involves designing injection moulded parts using section book and previous models as reference. Different Plastic fixation concepts were proposed and enough clearances provided for static and dynamic conditions of sliding arm rest. Tooling aspets were also considered. Daimler. Designing of Rear panels for 3 car variants of centre console. Common fixation methods satisfying tooling requirements were proposed for all the 3 panels. The fixations were modelled using catia-Power copy feature. Renault Final Modification of the IP panels based on the tooling. Detailed comparison study of the old and newer models was conducted using DMU space analysis, before delivering the parts to the client.? Design and Development of Exterior Panels, Interior Panels, IP, Door and Rear Hatch Surrounding Client: Reva Car Corporation Location: Onsite-Reva, Bangalore Tools: Catia V5- Part Modelling, Generative Shape design, Product Assembly, DMU- ? ? ? ? ? ? ? ? ? ? ? Kinematics and Fitment. Exterior and Interior DTS Change the panels as per the DTS Analysis (Design Tolerance and Stack up) for all the exteriors and Interior trims viz., Front Bumper, Fender, Bonnet, Cowl, Body side panel, Door Outer panel, rear bumper, roof, Green House Assembly(Interior trims),Chassis. The Front-Aft, Up-down, Cross car section were taken and gaps were measured and a detailed section book was created. It was decided to have Static clearance of 3-4 mm gaps and dynamic clearance of 6mm gap with respect to the surrounding panels / parts in consultation with the styling department and Assembly stack up analysis. Later, the Trim lines of the exterior panels were fine tuned to achieve the desired uniform gaps / clearance.? Locators for exterior panels: The concept of having locators on exterior panels was discussed for error free assembly. The feasibility study of locator position and arresting of degrees of freedom of exterior panels was carried out using Product assembly. Later, the locator positions were commonised between the adjacent panels. A proper assembly process along with locators was sequenced and validated in the Proto-shop. Body Sealing Concepts: The car was tested in harsh climates of Sweden. It was seen the snow packs itself in-between the exterior panels and chassis. A proper body sealing was necessary. Different body sealing concepts were proposed without affecting the exterior appearance, assembly sequence, manufacturability, etc. Front Grill: The concept of Grill was modelled with Bumper surface and DXF Pattern as reference. The grill fixations, logo placement, effective gap for dust accumulation were incorporated and discussed. After approval, the model was finetuned for injection moulding with proper draft, parting lines and fixations. Door Study the existing problems of the door and figure out a feasible study. Find optimum Hinge axis without changing the Hinge design. Change the Door-fender trim line for static and dynamic requirements Feasibility study of having 2 bulb seals on the door LFI section. Weight reduction of door by taking side impact results into consideration. Modify the Door inner trim based on LFI (Door inner panel) Changes. IP (Instrument Panel) Create master sections by taking the existing IP Assembly as reference for helping the styling to build a new IP A-Class surface by giving prominence to ergonomics and HVAC requirements. Build CAD model for Injection moulding and Multi Material binding type moulding technique and discuss the same for manufacturing feasibilities. Create trim lines for Glove box, SRS, Centre stack, Steering column, etc. Basic Glove Box Design and Space requirement calculation. Grab handle Make Grab handle proposal -shifting the Handle from A-Pillar to the headliner and study its feasibility. Green house Assembly (Interior trims). Product Development of Rear Quarter panel, Seat belt bezels and engineer the same for manufacturability and assembly by choose the best plastic fixation methods and fastener selection. Pedestrian Safety Project The objective of this project is to improve the certain frontal parts of vehicle when it is tested for pedestrian safety under EuroNCAP? Black Trims Client: Volvo Car Corporation Location: Onsite-Caran-Goteborg, Sweden and CARAN-Bangalore. Tools: Catia V5, Team Centre Engineering Design and development of Engine Insulation components - Firewall sound Insulation, bonnet Absorber, Side absorber, mudguard insulation and under compartment insualtion to the latest reference models and envelope of the Car for diesel and petrol versions. Necessary manufacturing criteria is taken during design stages in consultation with the supplier i.e., Giving edge finish, avoiding negative drafts Packaging and assembly studies avoiding interferences and fixation points based on weld data points and other manufacturing aspects (DFM). Interaction with NVH department and Onsite coordinators for getting useful information about DMU space analysis reviews.? Study ergonomic during assembly in the production line. Legacy Data Migration Client: Assa Abloy Tools: Solid Works Assa Abloy are pioneers in door fittings. The work involves 2D to 3D conversion of hand made sketches, legacy data conversion of Pro-E models, French - English data translation and detailing the same as per client?s standards. Legacy Data Migration Client: Scania Tools: Catia V5 Modelling of Rear Axle cover casting using 2D PDF Drawing using Core and cavity method (Boolean operation) and Machining the casting using paste link method. Legacy Data Migration Client: TATA Motors Tools: Catia V5 Chassis components, Interior and Exterior sheet metal components, Roof panel, Rear panels, rear AC ducts, Ventilation ducts, Inner panel of LH door, Cowl, etc- Modelling, Assembly, & detailing of LCV (Tata-407) according to VCS as per client?s modelling methodology and standards.? Value Engineering Client: Magellan-AIRBUS Tools: Catia V5 Design for manufacture (DFM) of Airbus-freighter A380F Ribs using tool body concepts and later apply After Stress Data (ASD Changes) to the Ribs. Reverse Engineering Client: Kavo Tools: Catia V5 Reverse engineering done on fine Dental Mechanical Part. Sections were made on the specimen using Laser Cutting and fine details studied using optical projectors. The measured value was used to build the model and detail the same as per the client?s standards. Product Development Client: CASCO Tools: Catia V5 Design of USB-Stick 90? involving plastic features like snap fit, bosses, etc with Casco logo engraved in the model with fool proof self-locking mechanism. Engineering Change Executions Client: CASCO Tools: Catia V5 Design Modification on Automotive accessories such as Receptacles, Adapters, inverters, Cigar Lighter and Electric Plug and socket Console Assembly. Engineering Change Executions Client: MAG-Fadal Tools: Solid Works Machine tools Component modelling, Assembly and detailing and providing required GD & T symbols as per the client?s Standards Academic Projects: MTech Project: Duration: 6 Months Team size: Single Design and Fabrication of Updraft Gasifier for poultry litter Gasification. BE- Project: Duration: 3 Months Team size: Five Design and Fabrication of Dozer-Trunnion Welding manipulator. M/s. BEML-KGF. Diploma- Project: Duration: 3 Months Team size: Ten Design and Fabrication of Plastic Injection and Moulding Machine Academic Projects MTech Project: Duration: 6 Months Team size: Single Design and Fabrication of Updraft Gasifier for poultry litter Gasification. BE- Project: Duration: 3 Months Team size: Five Design and Fabrication of Dozer-Trunnion Welding manipulator. M/s. BEML-KGF. Diploma- Project: Duration: 3 Months Team size: Ten Design and Fabrication of Plastic Injection and Moulding Machine. Honours & Certifications: GATE-2001 passed with 86 percentile. Recipient of NRE fellowship (2002-2006) Professional Trainings: Best Modelling methodologies and Practices. GD & T and Tolerance Stack-Up Analysis Plastic and sheet metal product design Catia DMU-Kinematics Professional Career: Expertise covering the fields; Automotive- Interiors, Exteriors Trims and Accessories Exposure to Design of Plastics and sheet metal components Automotive occupant Safety Systems-steering wheel, Seat belt, Airbag Engine compartment Black trims Master section, Concept designing, Packaging and feasibility Studies Product Design and Development. Sunroof systems Design and packaging Instrument panel Design, Centre Console, Centre Stack design, engineering and packaging. BIW, Exterior panels, Inner panels, Brackets and Reinforcements. Sealing systems Exposure to PCO, VA/VE, DFM, DFA, DFMEA, DR activities. GD & T and tolerance stackup. Selection of fasteners and alternative fixation methods Quality and documentation DMU- Space analysis and Kinematics Exposure to Manufacturing and Fabrication? Project Management. Project Management: Analysing and gathering client?s requirements, finalization of technical specifications. Preparing the technical documents like effort estimation, resource allocation, reviewing the work progress, monitoring, delivery, data management, reporting, project tracking, etc. Responsible for designing and implementation of process, quality plan, check list, best practices, etc. Preparation of delivery report after completion of the project. Preparation of training materials for the projects. Meet the training needs Future Goals: Growth ________________________________________________________________________________________