plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/14/2025 6:22:59 PM ________________________________________________________________________________________ RefNo: CA - 23544 Gender: Male Age: 54 Designation: Plant Head Highest Education Level: Masters - Degree Notice Period: 30 Days Education Details: MBA From Binayaka University in 2015 PGD in Plastic Processing Tech. From?CIPET, Bhubaneswar in?1993 B.Sc From?Utkal University, Orissa, India in? 1991? Skill Sets: Experience in Production Operations, Project work, New plant setup & plant maintenance in India & abroad Well versed in formulating production plans & strategies and conducting product development & effectively business development by cost reduction with existing resources. Up held the budgetary profit size by cost reduction with existing resources. Proficiency in plastic processing (injection , blow moulding & extrusion) strategies, procedures and methods; diagnosing breakdown problems; monitoring and controlling maintenance costs. Expertise in implementing cost saving measures to achieve substantial reduction in terms of man-days, production cost, raw materials and energy consumption. A keen planner and expertise in SAP system. Computer Proficiency: ?PGDCA from NIIT Bhubaneswar, India in 1992 Work Experience: 25.2 Work Experience Details: Plant Head Since March 2020 - Till date Company profile- manufacturing the AUTOMOBILE plastic injection moulded parts with assembly GM Since 2017 to 2020 Company profile- manufacturer & exporter of plastic corrugated sheet, Corrugated boxes, Printing Boards, partition boxes, air bubble film & pet straps, foldable crates, pet perform & reprocess plastic granules. Job profile- Production & maintenance ? Strategic Planning, Allocation of resources, Auto data collection, Target achievement, MTBF, MTTR & TPM Daily monitoring of all plastic machineries & equipment's efficiency with action plan. Trial & approval of new dies & tools Quality ? Product testing, Process parameter, % of rejection control, No of customer complaints Operational efficiency ? Reduce process loss, rework, wastage, process cost, energy consumption. Maximum Capacity utilization, OEE, Control Utilization of water & electricity. Process Improvements ? 5S, Kaizen (PQCDSM), TQM, KRA & KPI set, Skill matrix & employee training. EHS ? Ensure all safety protocols with plan & execution, orientation Training Project management ? Commissioning new plant & execution, New product development Team Building & labour management. Plant Management ? Daily MIS, Inventory control FG, RMC set, product realization cost monitor, OpEx, P&L, budget, Time delivery, Development of manufacturing & HR guide line, Sales target achievements. Vender development Training & seminar conduct for all employees New product development as per market demand Maximize profit considering market competition & customer satisfaction. Works Manager / Plant Head (Protective Plastic Packaging Division)? Supreme Industries Ltd Since 2015 ? April 2017 Company Profile: Manufacturer of Foam, mattreses, air bubble film, plastic packaging, HDPE/UPVC pipes & furniture's. Manager (Operation Head)? 2007 to 1015 ? ? ? ? ? ? ? ? ? Company Profile : Manufacturer of meters, energy meters, CFL, MCB & Plastic moulded components (domestic & industrial meters) Job Profile :? Achievements New plant set-up (four projects) with latest technology of auxiliary equipments & utility systems. Maximum utilization of the equipments with effective production & implements of cost saving technology. SAP implementation. Strategic planning, New vendor development & their up gradation with technical support. Effectively carried out preventive machine maintenance to avoid machine break down cost.(electrical, hydraulics & mechanical) Manager (Plastic Moulding)? 2004 to 2007 Company Name :?NIPA International (P) Ltd Company Profile : Manufacturer of Electrical switches & Accessories, Aircraft Compasses, moulds & dies, Railway?GFN Liners Sr.Engineer (Maint. cum Prod.) Apr 2001 to Apr 2003 Company Name :?Top Industry Ltd. Company Profile :?A first growing industry ?in the field of house hold & consumer products and exporter of Plastic products to neighbouring countries. It has 50 injection & blow moulding machines Job Profile : Achievements Successfully handled modification of old machines with new circuit diagram (electrical & hydraulics) and managed the complete utility system. New plant set-up with complete utility installation. Streamlined the complete system development process for enhancing proficiency. Asst Manager-Production 1998 to 2000 ? Company Name :?Mag Filters & Equipments Pvt. Ltd Company Profile : Manufacturing Injection Moulded Items, Logo & Filters for auto industry Job Profile :? Achievements Played a pivotal role in increasing the efficiency level of production & device systems of control/quality.? Efficiently developed the process control standard and attained higher productivity with minimum man power allocation, along with effective machine handing and better production & quality. Exposures to Machines Plastic moulds & Polymers Injection moulding machines,?Compressors, screw compressors & Dryers,?Injection stretch blow moulding machines (PET), Generators, UPS systems & LT panels,?Blow moulding machines,?Motors, Pumps & Blowers?Auxiliaries equipments, Dehumidifiers & CCS systems,?Cooling towers & water treatment plants Oil filtration machines,?P.C, ABS, Nylon, PP, PPCP, SAN, Delrin,?Scrap grinders & filtration process, PET, PVC, HDPE,?Testing equipments & RM testing,?New mould trials & correction Sr. Engg. (Plastic Moulding) 1994 to 1998 Company Name : Hindustan Syringes & Med. Devices Ltd. Training's One year industrial training on plastic injection moulding from Milton Plastics Ltd. in 1994. ISO 9000 & QS System in 1999, SAP. Short-term programmes on FIFA, FMEA conducted by Sony India in 1994. System Development & Quality awareness organized by Milton plastics in 1994. Knowledge Purview Production Planning Control, PP module Planning day-to-day activities, production schedules, implementing quality tools and allocating work for achieving of monthly production targets. Strategic planning of complete manufacturing operations & ensuring smooth functioning of the plant to achieve the set targets as per quality standards. Appraising the prevalent production systems/ processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them. New product design & new mould trials & corrective action Interfacing with R&D for necessary modifications in different types of Moulds and testing the same to ensure.? Coordinating with customers for understanding their technical requirements and facilitating the internal depts.? Facilitating new product development initiatives with key focus on QCD (Quality, Control & Delivery). Operations & Maintenance Planning and effecting preventive maintenance schedules of various machinery and instruments to increase machine up time / equipment reliability; thereby accomplishing planned production targets within budget. Proactively identify areas of obstruction / breakdowns and take steps to rectify the equipments through application of trouble shooting tools.? Managing & maintaining the inventory & documentation as per ISO standards for seamless operations. Supply chain management & vender developments for enhancing productivity and augmenting revenue. Material Management, MM module Material procurement & purchase planning, ensuring continuous supply at optimum costs. Coordinating with vendors for communicating specific requirements for new products to be developed. Synchronizing with Production, Purchase, Marketing, and QC Departments to achieve organization goals. Quality Control Developing of standard maintenance and operation procedures and ensuring adherence to the same. Establishing quality parameters and quality limits for production activities. Conducted an effective analysis of customer complaints for addressing the same and ensuring satisfaction. ________________________________________________________________________________________