plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 1:20:44 AM ________________________________________________________________________________________ RefNo: CA - 23571 Gender: Male Age: 47 Designation: Executive Highest Education Level: Post Graduate Diploma Notice Period: 30 Days Education Details: Pursuing MBA (Operations Management)From Sikkim Manipal University? PGD - PPT. in Polymer Engineering (Plastics Processing and Testing) From CIPET, Lucknow in 2004 with 79.8% M.Sc. (Organic Chemistry) From SGRPG College, Dobhi Jaunpur, Poorvanchal University, Jaunpur in 2002 with 63% B.Sc. (Organic Chemistry & Botany) From SGRPG College, Dobhi Jaunpur Poorvanchal University, Jaunpur in 1999 with 69% H.S.C. From S.G.R Inter College Dobhi, Jaunpur UP Board in 1996 with 56% S.S.C. From S.G.R Inter College Dobhi, Jaunpur UP Board in 1994 with 54% Skill Sets: Experience in Technical Services, Research & Development, Business Development, Quality Assurance & Quality Control, Testing and Validation Instrumental in liaising a team of Engineers and Management Staff in vendor development and standardization process of various incoming materials and chemicals Proficiency with Vibration test & designing fixture, climatic test, RM test, corrosion, developing customized test rig, PPAP, Metrology (Calibration & Layout Inspection), 7QC, ISO 9001:2008 ,TS 16949 & ISO 17025 and Kaizen Track record of testing up a full-fledged lab (Polymers & Automotive Plastics parts Testing) of its own kind in India and accordingly providing specific testing requirements of the OEM?s An effective communicator and negotiator with strong analytical, problem solving and organizational abilities Well versed with Microsoft Office Suite (Word, Excel and PowerPoint)and Internet Applications Work Experience: 21.1 Work Experience Details: Dy. Manager - Research & Development/ Laboratory - Testing and Validation/ Technical Services/ Product Development(Plastics, Rubber, Textile And Leather). Since Feb 2015 Company Profile: Leading manufacturer of cars. Job Profile: Functioned as Project Lead for new vehicle project testing and validation programme. Monitored key projects from various new coming projects. Served as technical interface between marketing and operation team Carried out In-house technical support and upgradation of laboratory for new tests and certifications Played a stellar role in development of new test facilities, management of resources, QHSE implementation of the automobile product test lab Ensured effective custodian of Data Bank for all standards/ specification/ test method wherein created and controlled the quality documents as per ISO 17025 & OEM requirements. We analysis the new materials ( Plastics, Rubber, Textiles & Leathers) and validate the materials and vendor. Analysis the failure analysis of field filure or line failure. Serch new engineering materials for VAVE proposal for coast down and improvement of product quality. VAVE projects for light weight vehicle for better millage of vehicles Manager - Research & Development/ Laboratory - Testing and Validation/ Technical Services/ Quality Assurance Apr 2013 to Jan 2015 Company Profile: Manufacturer of Rexine, PVC Coated Fabric,PVC Cloth.? Job Profile: Capably developing new products: In R&D lab as per customer requirements and time bound and budget From inquiry in R&D lab and validating the product in testing lab ater which the same is produced in the main process line Proficiently shortlisting new products based on global market and OEM?s requirements and develop them at the R&D lab Adroitly streamlining laboratory and systems to create data bank of RM/ Process/ Machineries/ End-Product/ Competitore/ Consultants Adeptly completed the work on accreditation of laboratory as per ISO/ IEC 17025 by NABL Skilfuly expanded the QA systems in the organization and did the implementation as per the requirements in process Successfully developed alternate RM and suppliers for each RM and products as well as conducted technical studies on literature of RM and finished products on the net and e-jurnels Expertly functioned as a Project Lead for major brands like Chrysler, Mercedes, BMW, Volkswagen, Renault, General Motors, Nissan, M&M, Honda, Daimler and Ford ?commercial vehicle project testing programme Obtained distinction of conducting International Material Data System (IMDS) training at RNTBCI, Chennai for both Nissan & Renault key delegates in close coordination with Nissan Japan Gained expertise in liaising laboratory evaluation/ accreditation of in-house lab with Renault Chennai DIMAT Team & Volkswagen Gmbh & India Team Monitored key projects from various OEMs such as Volkswagen, Toyota, TATA, Renault, Nissan, M&M, Hyundai, GM, Ford, Fiat, Honda Sial Car, Maruti Suzuki, Daimler Chrysler and others Played a stellar role in the development of new test facilities, management of resources, QHSE implementation of the automobile product test lab Ensured effective custodian of Data Bank for all standards/ specification/ test method wherein created and controlled the quality documents as per ISO 17025 & OEM requirements Development of new test facilities, management of resources, QHSE implementation of the automobile product test lab Custodian of Data Bank for all standards/ specification/ test method wherein created and controlled the quality documents as per ISO 17025, TS 16949 & OEM requirements Standardizing of protocols for incoming quality inspection of materials (PP, Rubber, Talc, Additives, etc.) CFT meeting for any kind of development & RFQ received from customer end Review of batch formulation for the grades before run Managed all documents/ protocols of TS 16949, ISO/IEC 17025, KAPA, MSA, SPC, KAIZEN, 8D, 7QC TOOLS, 5S, 3M, PFMEA, DFMEA and PPAP & APQP Essayed a key role in presenting: Monthly data in monthly review meeting in presence of Top management, MD & VP (Tech.) Data in MRM (Monthly Review Meeting), discuss about action taken for the previous MRM observations and action plan for the points observed in current MRM Successfully attended customer complaints/ troubleshooting at customer/ molder?s places & provide them technical support, counter measure report in the format of 5- WHY, 8-D and 7QC Tools Deputy Manager - Technical Services/ Laboratory (Research & Development)/ Quality Assurance, Quality Control Jun 2011 to Apr 2013 Company Name: Mytex Polymer India Pvt. Limited, Job Profile: Accountable for planning of R&D trials on lab extruder for new color development on visual and data base Liaising with dealers and distributors regarding new Raw products (Pigments & MB) for cost down along with required strength as well as approvals of new pigments Successfully functioned as HOD (Quality Control, Quality Assurance, RM & part testing and New Product Development) Played a stellar role in timely conducting the Internal Audit as per TS 16949 & ISO/ IEC 17025 for all department and quality lab Efficiently maintained all documents as per TS 16949 audit and accordingly faced the external audit conducted by the TUV ? SUD Monitored R&D team activities i.e. development of new grade materials and new colour development Looked after: Development of grades for Bumper, Instrument Panel, Door Trim, Interior Trims & other automotive application for different OEMS like Yamaha, Maruti ? Suzuki, TATA, Toyota, etc.? Development of new test facilities, management of resources, QHSE implementation of the automobile product test lab Custodian of Data Bank for all standards/ specification/ test method wherein created and controlled the quality documents as per ISO 17025, TS 16949 & OEM requirements Standardizing of protocols for incoming quality inspection of materials (PP, Rubber, Talc, Additives, etc.) CFT meeting for any kind of development & RFQ received from customer end Review of batch formulation for the grades before run Assistant Manager (Operations) in Automotive Testing ? Polymer/ Automotive Part Division Dec 2005 to Jun 2011 Company Name: SGS India Private Limited Job Profile: Functioned as Project Lead for Volkswagen (VW 250/ 251), Renault (L90), General Motors (M250/ 251) & Nissan (X02A/ X02B), M&M world truck, Honda 2PS & 2AP project, Daimler Chrysler commercial vehicle project testing programme Liaised laboratory evaluation/ accreditation of SGS Gurgaon lab with Renault Chennai DIMAT team & Volkswagen Gmbh & India team Monitored key projects from various OEMs such as Volkswagen, Toyota, TATA, Renault, Nissan, M&M, Hyundai, GM, Ford, Fiat, Honda Sial Car, Maruti Suzuki, Daimler Chrysler and others Served as technical interface between marketing and operation team Carried out In-house technical support and upgradation of laboratory for new tests and certifications Played a stellar role in development of new test facilities, management of resources, QHSE implementation of the automobile product test lab Ensured effective custodian of Data Bank for all standards/ specification/ test method wherein created and controlled the quality documents as per ISO 17025 & OEM requirements Quality Engineer Feb 2004 to Dec 2005 Company Name: XPRO India Limited. Job Profile: Raw Material Testing: Tensile, Tear, Flexural, Compression - Universal Testing Machine ? Instron, Zick-Roll & Shimadzu, Japan Material Identification - FTIR - Perkin Elmer and Thermoscintific. Chemical analysis by GCMS with Headspacs. Izod, Charpy, Drop Impact - Impact Tester - Ceast, Italy Melt Flow Index (MFI) - Melt Flow Index Tester - Ceast, Italy. HDT & VST - HDVT Tester - Ceast, Italy Thermal Analysis (DSC, TGA) - TA Instruments, USA and Mettler Toledo Mechanical Analysis (TMA) - Rheometric Scientific, USA and Mettler Toledo. Hardness Test - Durometer & Rockwell Product Testing (Interior & Exterior): Fogging/Condensable Constituents Test ? Haake Scratch, Scoring & Marring Test ? Indigenous (VW, Nissan, Mitsubishi) 5 Finger Scratch Tester - Ford, USA Abrasion Test ? Taber, Crock-o-meter, Gokussion type crockometer. Gloss/Color/Brightness Test - Spectrophotometer-cum-Glossmeter ? BYK Gardner GmbH, Germany Accelerated Weathering - Xenon-Arc Weatherometer- Ci 4000/5000 ? Atlas, USA UV Weathering ? QUV 2000 - Atlas, USA Heat, Humidity, Low Temperature Test ? Indigenous Chambers, Weiss GmbH Chemical Resistance ? Cleaners, Oils, Solvents, PVC, PU DOP, DINP, DTHP, Pigments etc. Odour Test ? For VW, Toyota, Renault, Nissan, Hyundai, Honda, Mitsubishi, Maruti Suzuki, GM, Ford, Daimler Chrysler etc. ? Indigenous Martindell Abrasion. Bally Flexing in Leather product. W- Flex Test Flex and Fold test Seam strength & Seam fatigue test. Wyzenbeek abrasion test. Pinch fold Test Stretch and set test Cold fold test Chemical analysis by GC MS with headspacs. Chemical analysis by using FTIR, ICPMS, AAS etc. Blue dye transfer abrasion test Paint Testing: Cross-cut Adhesion ? Elcometer, UK Tri-Gloss/ Color/ Brightness Test ? BYK Gardner GmbH, Germany Salt Spray Test ? SST, CASS & Cyclic Corrosion Chamber? Weiss GmbH, Germany DuPont Impact Test ? Indigenous Peel Strength, Shear Strength - Universal Testing Machine - Instron, USA Chemical Resistance - Cleaners, Oils, Solvents, etc. Paint testing as per ISO 101 and as per OEM?S test method Durability & Reliability Testing: Vibration Testing (also environmental combined) ? Unholtz Dickie Corp., USA Durability Testing of Airvents, Inside & Outside Door Handles, Gear Knobs, Glove Box, Console Box, Sunvisors, ISRVM/ OSRVM, etc. Environmental Testing ? Indigenous Chambers High Pressure Water Ingression Testing ? Karcher, UK CNC Milling Machine (for polymers ? part level test piece preparation) ? Mutronic GmbH, Germany Metal Testing And various other functional testing equipments and methods. Machinery: Automatic & Semi-Automatic Injection Molding Machines Co-Extruder & Pipe Extrusion Machine Line-Up? Compression Molding Machine ? Indigenous PP Compounding Extruders ? JSW(Twin srew- counter rotation) High Speed Batch mixing for polymer compounding (PP compounding for Automotive industries) Five station Coating line ? MATEX Itely and Forward ? Taiwan. Lab Coater ? Jolly Pialot ? Itely. Polypropylene compounding (Formulation of new grade and colour) as per customer requirements Auditing as per ISO 9001:2008, TS 16949 & ISO/17025 and Supplier audit & Internal audit Standards like DIN,VDA, ASTM, ISO, GM,VW, Renault , Chrysler,Nissan, BMW, Mecedeez Benz, M&M, Maruti Suzuki, Isuzu, IS, JASSO & JIS in polymer testing and various automotive OEM products testing standards of Volkswagen, Toyota, Renault, Nissan, M&M, Hyundai, GM, Ford and others Polymer testing and validation of parts ISO 17025/2005 & ISO/TS 16949/2002, DFMEA,FMEA (Failure Mode & Effect Analysis), APQP, PPAPetc. Composite product development from technical configuration stage till product validation Polymer synthesis, analysis, characterization and optimization and processing Certifications: Lead Auditor Certification for ISO 9001:2008 (Quality Management Systems) in SGS India Pvt. Ltd. in Dec?12 Certificate of ?National Service Systems? for ?Cleanness and Healthy Environment? awareness in Rural Area in June 2000 Training Attended:? Organisation: XPRO India Limited (Birla Group), Faridabad (Haryana) Duration: Aug 2003 to Jan 2004 Role: Quality Engineer Trainings Undertaken: Harishankar Singhania Elastomer and Tyre Research Institute (promoted by JK Tyre){affiliated to Indian Rubber Institute Mumbai}, Kankroli, Rajasthan from 28th Aug 06 to 30th Aug 06 on Rubber Compounding and Testing CIPET Bhopal, Advancement, Troubleshooting and Quality Assurance Techniques in Plastics & Rubber Technology from 20th Dec 2006 to 22nd Dec 2006 IAP Sentic France, Olfactory of Odor? from 26th Oct 2010 to 2nd Nov 2010 TQMI? Gurgaon, MSA & SPC from 4th Apr 12 to 6th Apr 2012 Core Competencies: Strategic Planning Quality Assurance & Control Research & Development Technical ? Services Auditing New Product Development Vendor Development Documentation Team Management Future Goals: Aspiring for challenging positions in Technical Services, Research & Development with a growth oriented organization of reputed organization ________________________________________________________________________________________