plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 4/20/2025 9:51:45 PM ________________________________________________________________________________________ RefNo: CA - 23879 Gender: Male Age: 41 Designation: Executive Highest Education Level: Graduate - Degree Notice Period: 30 Days Education Details: B.E. From VTU, Belgaum, in 2005 with 70% Skill Sets: Experience in Product Engineering, Engineering Change Management in Health Care and Automotive Domain. experience in the Healthcare Equipment and Imaging System Industry, as a Mechanical Designer, Product Release Engineer, Lead Engineer of iXR product line. Experience in Automotive Compact Car & Mechatronics Systems development, as Sr. Engineer - Electrical SMT (Chassis), Mechanical Engineer - Inductive Systems. Hands on experience in Product Realization Process (PRP) and Engineering Change Management (ECM) and Project Management. Hands on experience in Plastic, Sheet Metal and Casting design & development. Hands on experience in Vehicle Integration & Packaging in Chassis and Electrical System. Hands on experience in Inductive System Design & Development such as Antenna, ABS, Antitheft and Electronic suspension system. Hands on experience in the development of Medical Devices such as Patient table, ceiling suspended monitor/lighting system, Mobile interventional X-ray devices. Work Experience: 20.3 Work Experience Details: Mechanical Designer, R&D Since Apr 2013 Company Profile: Involved in development of IXR and DXR product range. Job Profile: Project planning, feasibility study and defining MRS, URS, SSRS Product Design and development, Reverse Engineering Manufacturing base transfer & Regularizing production Defining Unit and Sub-System Test Plan and Test Specification. Execution of sub-system and System level testing. Leading a team of 3 members. Assign the work and Project management Engineering Change Management & configuration Management. Value engineering & Value Analysis Volume Claim & Mass costing for NPI projects DFMEA, DFM & DFA of the components and sub systems. RoHS compliance and data base management. Root cause analysis and Risk Mitigation Management. Project Exposure D5i Table Development ? Reverse Engineering/Manufacturing Transfer/Supplier Base Transfer Reverse Engineering of Legacy table and X-ray Stand and Value Engineering Low cost Modular Architecture Development to Support Dual Manufacturing. Generating Sub-System Requirement specification (SSRS) and Design Requirement Specification (DRS) Generating Requirement specification for System and Subsystem Localization of supplier based and establishing manufacturing methodology. Unit/Sub-system/System level Test Plan and Test specification Support for Compliance Testing and Reporting Regularizing India based manufacturing, configuration management and Engineering Change Management. Support for Technical Report Filing for CSA and FDA submission Patient Table development - Full Body Coverage - NPI Project Feasibility study of Project and conceptualization Development of Patient table with 3.0-meter cantilever and 200Kg Capacity. Design and development of Patient table meets IEC-60601 3rd Edition requirement in terms of patient loading, safety load of 4x, deflection requirement, dynamic loading, CPR Capability, leakage current, dielectric strength. Development of Product packaging to withstand Vibration, Shock and climatic condition Compliance test plan and module test plan.? Dimensional, Functional & Performance Verification and validation. Reliability and Mechanical Safety load testing fixture design and development. Engineering change management and Production Part Approval. Development of Monitor Suspension System - Value Engineering Feasibility Study and Conceptualization Create Module Requirement specification (MRS) and Design Requirement Specification (DRS) Modular Product Architecture to support Varity of product line. Cost Price Reduction and enhanced customization options. Design of Suspension System to meet IEC 60601 3rd Edition. Design of Transport Frame and re-usable packaging systems. Compliance test plan and module test plan.? Engineering change management and Production Part Approval? Technical Skill CAD and software tools: Pro/E Wind-chill Agile, IBM Clear Quest SAP, SRM Quality and NPD Skills: PRP, APQP, GD&T, CAPA, RCA, FMEA, DFM, DFA, VA&VE, PPAP Modular Requirement Specification, Unit Requirement Specification, Unit Design Specification, Quality Deployment Sheet Master Test & Release Plan, Unit Test Specification, Unit Test Plan, Functional test, Reliability test, Integration test, and Performance Test Rewards/ Recognition: Value Engineer of the year 2013 Operational excellence year 2013 Sr. Engineer, Electrical SMT December 2009 to April 2013 Company Profile : Leading passenger car, compact truck and pickup vehicle development. also?involved in development of Compact cars product range mainly for Chevrolet, Opel Vauxhall & Holden. Job Profile :? Feasibility study of project, impact analysis, preparation of activities list, project time plan. Leading a team of 3 members, assign the work and project management? Plastic and metal product design such as battery systems, ECM, BCM, SDM, Engine Covers, ERS etc. Cross functional team member with ownership on electrical architecture. Battery system integration for Hybrid vehicles? Benchmarking and Reverse Engineering. Value Engineering and Value Analysis New Supplier Development and Supplier Audits. DFMEA, DFM & DFA of the components and sub systems. RoHS compliance and data base management. Co-ordinate with Various GM Technical Centers like GM Korea, GM Germany, GM Brazil. Project Exposure Vehicle integration- Battery operated Electric vehicle Packaging of Battery Packs (Lead Acid & Lithium Ion) in the vehicle, considering Safety Norms, Packaging of Propulsion system & Controller Module in the Front Compartment.? Design of Battery ventilation and watering system to lead acid Battery pack.? Power cable routing and integration on to the body, considering safety and easy of assembly.? Design of Plastic and sheet metal Protective covers for the High Power cables.? Digital math validation using Vis mock up tool and support for Mule Build of vehicle in assembly Plant.? Vehicle integration- Electrical & Electronics components packaging and integration? Battery tray along with holder and protector shield. Integration of ECM Infotainment - Speaker, Antenna, On-star, Smart media.etc.? Electronics - Park assist sensor, BCM, Keyless Entry, Seat Occupant Detection etc. ? Packaging of battery and Design optimization of battery tray and battery holding mechanism to increase performance and reduce cost.? Packaging Battery in the Engine compartment and design of Battery tray, Battery holding mechanism considering Thermal, Crash worthiness, structure and service requirements? Design features on battery tray to mount different types of Engine control modules, controllers and sensors.? Co-ordinate with CAE Engineer to analyze performance and Crash?worthiness of Battery Package.? Technical Skill CAD and software tools: Unigraphics, Hyper mesh, Ansys Team Center UG Nx Electrical Tool, IVED IBM E-square? Quality and NPD Skills: GVDP, APQP, GD&T, CAPA, RCA, FMEA, DFM, DFA, VA&VE, PPAP, Six Sigma Statement of Requirement, Modular Requirement Specification, Unit Requirement Specification, Unit Design Specification Global Benchmark reporting, Safety Test Report[Crash worthiness reports], Wiring harness assessment report, Supplier Audit Report Rewards/ Recognition: GM CEO award for the year 2011 DFSS Green Belt 2012 Mechanical Engineer, Inductive System Jan 2007 to Dec 2009 Company Name :?Tyco Electronics? Company Profile : Manufacturer of Power and Signal Connectors, Automotive Sensors, Inductive products, Computer Electronics, Wiring Harness Development. Job Profile :? New Product Planning and Product Costing? Engineering Change Management and Product Life Cycle Management. Plastic part development using Conventional and Inlay Molding. Sheet metal lead frame Design & Development. Electromagnetic coil (Inductive system) Design & Development. Product Design & Development using Reverse Engineering Techniques. Prototype development. Interface with suppliers, Manufacturing, Quality, Tooling and other development groups to ensure the successful development and launch of new products. Vendor identification and development Product Packaging and testing. Engineer, NPD April 2005 to Dec 2006 Company Name :?Nash Industries Company Profile : Manufacturer of sheet metal components for Automotive and Electronics domain.? Job Profile :? New product design and development. New product quality planning. Detailing of manufacturing parts.? Conversion of 2D digital or paper drawings to 3D models. Customer Interaction for solving critical problems Co-ordination with CAD team for: Solving problems and doubts rose during modeling and drafting In charge for Quality Control and Check for all CAD related Works Tool and fixture design. Technical Skill CAD and software tools: Pro- E, Auto CAD, Ansys, Nastran Intra-Link, E-Square SAP Quality and NPD Skills: APQP, GD&T, CAPA, RCA, FMEA, DFM, DFA, VA&VE, PPAP, CP, PFD Achievements Modular Architecture Development to facilitate Dual Manufacturing with optimized process for Operation, Manufacturing and Purchasing? Development of self-cleaning surface for medical equipment surface coming in contact with patient and potential cause of infection Innovative Battery tray mechanism meeting NCAP requirement and cost benefit by 43%.? Innovative concept of Ceiling Mounted Suspension System with cost benefit of ? 800. Certification Training ?Medical Device Development as per IEC 60601 3rd Edition? from UL. ISO 13485 & FDA QS Regulation and Application "Plastic Part and Sheet Metal Design" from NTTF, Bangalore? GD&T concepts and stack up analysis training from I2 Technologies and GM University. UG NX5 Electrical Routing Training from Siemens and General Motors North America Technical Center Design for Six Sigma, green belt certified. Value Engineering, L1 certified Technical Skills? CAD and Software Tools: Pro/E, Unigraphics, Auto CAD, Catia V5, Hyper mesh, Nastran, Ansys Team Center, Intra-link, Wind-chill UG Nx Electrical Tool, IVED Agile, IBM E-square, IBM Clear Quest Quality and NPD Skills: PRP, APQP, GVDP, Six Sigma, GD&T, CAPA, RCA, MSA, FMEA, DFM, DFA, VA&VE, PPAP Unit Test, System Test, Functional Test, Reliability Test, Integration Test, Performance Test. Rewards/ Recognition: Value Engineer of the year 2013 GM CEO award for the year 2011 Operational excellence for the year 2013 DFSS Green Belt 2012 Future Goals: Growth ________________________________________________________________________________________