plastemartjobs.com

Email: jobs@plastemart.com, hr@plastemart.com

Download Date: 2/5/2025 11:38:32 PM

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RefNo: CA - 24131
Gender: Male
Age: 40

Designation: Manager

Highest Education Level: Graduate - Degree

Notice Period: 30 Days

Education Details: 
B.Tech (Rubber & Plastics) From Madras Institute of Technology, Anna University, Chennai



Diploma in Polymer Technology From Tamil Nadu Polytechnic College, Madurai

Skill Sets: 
Experience in rubber molded components industries & my skills including, Compound designing, Raw material testing, Rubber testing, Cost reduction in runner compounds, Mixing process optimization, Process designing, Molding process, Sampling activities, Project Documentation Processes, defect prevention, reduction in variation, elimination of waste and continual improvement.

Am capable of providing technical leadership in a multi-disciplinary environment teams and also have excellent communication skills (written reports), with the ability to work within a diverse, multi-cultural workforce



Six Sigma ? Green Belt ? By QCFI Chapter Madurai

Work Experience: 18

Work Experience Details: 
Manager-Materials & Lab (Technical)

Since Aug 2014

Company Profile: An auto auxiliary component Manufacturing Company making of molded components, extrusion profiles

Job Profile:

Team Size Handled: 5 Rubber technologist & 3 Chemists

In charge of new product compound designing, mixing process design, material testing, compound cost reduction, sampling, pre production and mass production for new projects, the process manager is responsible for the coordination of development, technical, production and quality personnel to ensure that the project is finished on time and without unnecessary delays



Manager-Design & Development

Oct 2012 to Aug 2014

Job Profile:

Team Size Handled: 3 Engineers & 9 Operators

As a trained process manager I consult part drawing and DDP sheet as well as Prepare PFD, PFMEA, Pre launch control plan, initial process studies, SPC,?

Appearance approval report, PPAP documentation, PPAP trial and sample?Submission to customer and ensure work is being done according to their time?Schedules



Junior Manager-Production Engineering

Jun 2007 to Oct 2012

Company Name:?Sundaram Industries Rubber Factory (TVS Rubbers)

Job Profile;

An auto auxiliary component manufacturing Company making Engine mounts, O-Ring, Bellows, Lip seals, Boots, Brake chamber diaphragms, booster diaphragms and tank wheels for defense. The company supplying to leading auto components manufactures like Brakes India Limited, Nissan, Paccar, CNH, RANE-TRW, Sundaram Clayton Limited, WABCO, Force Motors etc and various OEM?s like Ford, TATA Motors and M&M. Certification: ISO/TS 16949:2002, ISO 9001, ISO 14001 and practicing TPM and Six sigma



Key Courses done:?

ISO / TS 16949:2009 ? By Nathan and Nathan consultant?

QC tools ? By QCFI chapter Madurai?

DOE ? By Nathan & Nathan consultant?

Work measurement ? By UMAS, Pune.?

Sheet rubber preparation and grading ? By Rubber Board, Kerala?

Personal excellence ? By M/s. Pragathi leader ship institute, Pune



Technical quality:

Rubber Mixing Process

Molding Process (Compression, Injection, Transfer, and Hybrid transfer?Molding)

Documentations & SOP preparation

Phosphate process

Bonding Process

PPAP documentation



Achievements Done:?

Conversion cost reduction ? Cavities increased from 16 to 32 nos.?

Yield Improvement ? Material yield improved from 39% to 64%?

Yield improvement ? Material yield improved from 64% to 81%?

Rejection reduction ? Rejection reduced from 22% to 11% (Through DOE)?

Manpower reduction ? Manpower reduced from 51 to 37 nos (Through Work?Measurement study)

Around 400 lakhs business value handled ? During (2011 -12)

Productivity improvement ? For 15 runner parts ? Up to 15 % from base?(Using the fixtures for loaden and UN loaden)

Future Goals: 
Growth
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