plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 1:28:07 AM ________________________________________________________________________________________ RefNo: CA - 24375 Gender: Male Age: 40 Designation: Manager Highest Education Level: Graduate - Degree Current Gross Salary: 640000 640000 /Annum Expected Gross Salary: 832000 832000 /Annum Notice Period: 30 Days Education Details: B.Tech. - Plastics & Polymer Technology From Laxminarayan Institute of Technology, Nagpur, Nagpur University in with 61.10% Diploma. Plastic Engg Govt. Polytechnic, Nasik, An Autonomous Institute of M.S, in 2003 with (82.70%) S.S.C, From L.V.H, Vidayalay, Nasik, Maharashtra State Board 2000) with 69.06% Skill Sets: Shop floor problem solving using 7QC tools, making process quality plans. Certified for yellow belt of six sigma. Competent and result oriented Polymer technologist with 9 years of experience across QA/QC role in FRP composite, PVC film Manufacturing industries, currently working as an Assistant Manager (Manufacture of PU foam and Mattresses) Thorough understanding of all aspects of product development, process optimization, and statutory compliance's in all types of products. Knowledge of ISO: 9001:2008, Experience of problem solving, and root cause analysis. Trained as a Internal Auditor for ?Internal Auditing Of Quality Management system as per ISO 9001-2000 International standard . Trained as a 5S auditor. Shop floor problem solving using 7QC tools, making process quality plans. Certified for yellow belt of six sigma. Work Experience: 17 Work Experience Details: Assistant Manager QA Since Apr 2015 Company Profile: Manufacturing of wide variety of PU Foam products and spring/foam Mattresses. Job Profile: Quality Improvement in Raw material, In process, packaging materials, finished goods. Handling entire Mattress unit quality control. Handling customer complaint, Analysis of failure & take CAPA for the same. Cost saving by reducing process wastage. Frequent quality audit & rate the process improvement. Handling Lab activity to ensure the finish product met the correct specifications. QMS implementation and get certification of ISO 9001:2008. Preparation of Work instructions and Inspection standards. Analyzing the CTQ parameters in each process and improve the quality. Ensure process and product quality level Monitoring & controlling of Non Conformity products and process by using 7 QC Tools. Implementing KAIZEN and maintain 5S in shop floor. Assist Factory manager to drive quality movement with continual improvement Doing FMEA for the new product development activities. Support to B2B customer development process, meet the customer requirement and get approved from customer for commercial supply. Achievements? Final Rejections % in Mattress section reduced form Avg 22 to 5% per day Lab failure % for Polyurethane foam reduced from 29 to 5% per month Engineer - Quality Assurance Jan 2009 to Apr 2015 Company Profile :?Leaders in wind energy segment. Job Profile :? Quality Assurance of Rotor blade E-53/1 manufacturing process as per standard construction data, protocols & other technical documents.? Inspection of Rotor blade at various stages from manufacturing to dispatch as per Protocols and construction data i.e. Blank, Prefabrication, Finishing, Dispatch. Responsible for final Approval of Blade set dispatch to site. Supporting activity for vendor qualification such as Epoxy resin, Glass fabric. Defect Analysis at various stages, Root cause analysis and implementation of corrective action for process related concerns to support QA Rating,? Providing the Repairing Instruction for all Major defects observed like Bonding failure, Air entrapment, Dry layer. Conducting Process Audit of Blade Manufacturing process for different blade units & Sub departments, including closing out audit findings, creating audits finding. determine proper corrective and preventive actions Analyze failure, corrective and preventive action to respond to customer complaints? Preparation of QA reports like Rejection report, Cost analysis, Quality rating, Defect Analysis report. ISO Documentation, Kaizen ?& Six Sigma Projects Design change implementation & Incoming material inspection. Blade clearance in SAP system through QM module. Measuring and enhancing the competency of QA personnel Achievements? Achievement of Blade Quality rating weekly 8.0 from 7.5 on scale of 10 in 20 weeks.? SIX SIGMA project for Reduction of waste generated in Blade manufacturing process, Target- Hazardous waste generated in Blade manufacturing process is to be reduced by 15% per blade. Cost benefit to company-29.80 laces ? Achievement -14% hazardous waste reduction per blade.? My contribution -6.4% hazardous waste reduction per blade. QA Engineer? Nov 2007 to Dec 2008 Company Name :?Suzlon Energy Ltd. Job Profile :? Stage wise in process inspection, Released Prefab parts Inspection and Final Inspection of finished blades. Root Cause analysis of product non-conformances. Inspection of Incoming Raw Materials such as Glass fiber, epoxy Resin, PVC foam, by using various test methods. Final set offering to DNV (Third party inspection) for inspection & clearance. Achievements ZERO NC BLADE, Made the first blade in the history of Suzlon to be absolutely Defect free or in composite parlance a zero NCR blade. ? Trial of Sandblasting & Spray Painting ?on ?rotor blade held at SEL Vadodara ?? Sr. Executive Quality Assurance Jan 2007 to Oct 2007 Company Name : Caprihans India Ltd? Job Profile :? Testing of Incoming Raw Materials such as Polymers like ?PVC, ABS, PP, and HDPE & Polymer additives? Development of New Shades & Application. Testing of Finished Products of Calendaring, Extrusion and PVDC coated PVC film. Manage and maintain the Company?s quality inspection and product release programs for incoming and in process materials and components, processes and finished goods. Managing customer complaints and feedbacks In plant Trainings Apras Polymer Pvt. Ltd.- Plastic processing shop of injection molding, Blending shop & Quality dept. Period 15 days. Bhansali Engg. Polymers Ltd. Perl-plast Pvt. Ltd.,- Blow extrusion of bottles, Maintenance dept. & Quality dept. Period 15 days Future Goals: Seeking a challenging leadership role as Quality Assurance Manager. ________________________________________________________________________________________