plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/5/2025 5:23:08 PM ________________________________________________________________________________________ RefNo: CA - 24423 Gender: Male Age: 41 Designation: Manager Highest Education Level: Graduate - Degree Notice Period: 30 Days Education Details: BE in Mechanical Engineering From Indian Institute of Industrial Engineering (IIIE), Navi Mumbai in 2013 Advance Diploma (4 Year) in Tool & Die Making From Indo German Tool Room Indore in 2005 ? Pre-degree From MG University, Kerala in 2001 S.S.C. From Kerala Board in 1999 Skill Sets: MS Office & Internet Applications SAP R3, MS-Projects, PLM A focused professional with nearly 9+ years of experience in Strategic Sourcing/Vendor Development/SCM-Procurement & Tool Engineering? Skilled at handling activities related to Plastic (IP, Bumper, Interior & Exterior parts) , Rubber & Proprietary Parts Development for Passenger & Commercial Vehicle Projects (Presently Handling) Skilled at handling activities related to Sheet Metal Components Development for Commercial Vehicle Projects & Non-Auto Engines Hands-on experience in managing new product Development processes like APQP, FMEA,Volvo GDP Gate system, PPAP, RTS, PAA, PHR ,SPR& Mahindra Development System, etc. Hands on experience in PLM & SAP Deft at working with all the vendors for timely deliveries, releasing schedules, quality checks & ensuring timely payments to vendors, etc. Expertise in coordinating with suppliers in maintaining Vendor managed inventory Work Experience: 19 Work Experience Details: Deputy Manager (Purchasing?Component Development in TRIMS) ? ? ? ? ? ? ? ? Since Apr 2015 Company Profile: Leading automotive manufacturer Job Profile: Identify and select potential supplier for new development Parts. New parts development as per APQP and PPAP process Drive For First Time Right Delivery of all projects Conducting Design Manufacturing Feasibility, DVP & APQP deliverables sign off with Designer & Supplier Tool, Fixture, Gauge planning and Commercial Settlement as per project.? Monitor & close all parts PPAP as per APQP time plan. Trouble shooting of Quality& Delivery issues, Analyze the root.? Closely work with the R&D, Styling, and Spares & SCM teams to support projects. Conducting PFMEA & CP Review with supplier to identify the potential failure proactively Analyzing the root cause of problems and timely action plan. Providing feedback to Mfg for early failure defects. & Initiation of improvement & horizontal deployment in similar cases. Coordinating the entire development activities including requirement analysis, planning, finalizing specifications and prototype development. Troubleshooting all technical problems till mass production or SOP; conducting various tests & inspections to ensure that products developed are in compliance with pre-set quality specifications Highlights: Deftly developed Cock Pit Assy for S101 project with all DVP requirement like BSR, Vibration, Gap&Flush, AAR as per intent Asst. Manager (Materials-Vendor Development) Jan 2008 to April 2015 Company Profile:?Manufacturer of trucks, commercial vehicles, components and engineering design businesses Job Profile :? RFI & RFQ to suppliers for new product & also for alternate sourcing based on QCD(Quality, Cost & Delivery). Supplier Evaluation and Selection for New Product development & alternate source. Techno-commercial discussions and APQP sign-off with Suppliers. Preparation of micro level road map for tool & part development as per GDP and coordination with vendors for progress tracking till PPAP submission Gauge Planning for development parts Ensuring adherence to quality standards for all incoming materials/parts Ensure all development parts DOL & Fixing of max. & min lot size, ware house agent, inventory norms & after successful pilot lot parts handing over to regular purchase. Assessing performance of the vendors, vendor rating based on various criterions such as percentage for rejections, quality improvement, timely delivery, credit terms etc. Strategic Sourcing Source Selection for current components and new components. Long terms and short term source planning for commodities. Based on QCD, SOB finalization and Monitoring. Capacity planning of Suppliers. Alternate Source Development RFQ to Suppliers Supplier Evaluation and Selection. Finalization of Tooling and Process and Target cost? Getting Component Approval from Design, Testing/Validation & Quality. PPAP, Piloting and Implementation of on component on line. Commercials Commercial Settlement of NPD components cost and Tooling cost. Budget initial cost provision based on drawing / specs. SOB finalization and Monitoring. Support for E-Bidding Process and award decision. Monitoring Supplier Business and Spend Analysis. Overseeing follow-up with vendors for timely deliveries, release schedules, quality checks & ensuring timely payments to vendors. Key team member for improving line utilization and timely delivery of vehicles to marketing? Co ordination for reducing line stoppages and vehicle defects due to part quality Driving supplies for resolution of part quality issues with structured approach CFT member for improving plating and painting quality of sheet metal components? Highlights: Deftly implemented ?Proprietary, Plastic & Rubber Sheet metal components through Volvo GDP route of following new generation Pro Series projects: Pro 2100 (HD Series) Pro 1102/1103 (LD series) CNG BSIII&BSIV (Norms Implementation) TERRA25 & Boogie Suspension? Improved part quality leading to 44% reduction in line stoppage ?also 12% reduction in final vehicle defects ? Successfully implemented QRQC at Local Supplier End to Reduce Line Stoppage & DPV Defects? Significantly developed centralised paint plant for Pithampur based vendors Bagged appreciated letters several times for effective line running? Tool Engineer (Projects) Nov 2006 to Jan 2008 Company Name :?Sona Koyo Steering Systems Ltd. Job Profile : Efficiently worked on Tubular Technology Project (Kind of Technology is first time in India) & successfully made off-tool sample for first tubular product Developed all cold drawing dies & Swaging tooling for Tubular project Prepared APQP Documents for Tubular Tech Project Tool Room Engineer Sep 2005 to Oct 2006 Company Name :?Aurangabad Electricals Pvt. Ltd? Job Profile :? Responsible for planning, assembly & follow up of Aluminum Pressure Die Casting Dies for various automobile components Trainings Attended Others: Official Trainings for short periods Completed various Trainings on: SAP R3 MM module? Volvo GDP System ?-? PLM(Product Lifecycle Management)? APQP, PPAP, FMEA,? G D & T? Statistical Process Control? Plastic & their process parameters, defects, causes & their remedies? Mahindra Development System Future Goals: Growth ________________________________________________________________________________________