plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 10:15:04 AM ________________________________________________________________________________________ RefNo: CA - 24777 Gender: Male Age: 51 Designation: Manager Highest Education Level: Graduate - Degree Current Gross Salary: 2057000 2057000 /Annum Expected Gross Salary: 2674000 2674000 /Annum Notice Period: 30 Days Education Details: B.Tech. (Polymer) From College of Engineering & Technology, Akola Skill Sets: ERP - Key User MS OFFICE applications ? Excel, Word,PowerPoint Minitab Work Experience: 27.5 Work Experience Details: Plant Head? Since Jul 2012 Company Profile: Manufacturing of Filtration and suspension systems for automotive industry. Processes includes Injection Moulding, Vibration Welding, Hot Plate Welding and Assembly Operations Job Profile: Reporting to CEO Attainments Complete set-up of new unit at Pune location Implemented First Time Right concept since Start of production Implemented Self Certification in all the Production Processes DGM - Manufacturing? Jun 2011 to Jul 2012? Company Profile : Manufacturing Architectural lighting for Shops, Malls, Hotels and Showrooms etc. and also manufacturing and supplying Injection moulds, PDC Tools, sub-assemblies and loose components. Job Profile :? Reporting to MD Operation Head? Sep 2007 to Jun 2011? Company Name :?TEK Components Pvt. Ltd. Company Profile : Is the part of Groupe Cahors which is one of the largest organization in the France for electrical products with turnover of 600 million Euros. It?s India Unit turnover is 50 crores. Tek Components is an TS 16949 certified company involved in the Design and manufacturing of High Precision Plastic Parts, Stamped Components and assembly catering to Automotive, Engineering and Telecom Sector. Customer base is Tata Yazaki AutoComp, Keihin Fie, LK India, BSNL, France Telecom, British telecom etc. Job Profile :? Joined as a Production Manager, promoted as a Sr. Manager and lastly designated as Operation Head Reporting to CEO Attainments Enhanced the plant operations and adding the profit to company year on year.? Effective management of plant operations with 100% delivery and zero Customer Complaints since Apr 2008 Implemented the following systems:? 5S, Lean Manufacturing, SMED, etc. ISO 9001, ISO 14001 & OSHAS 18001 systems & procedures. Safety systems/procedure planning & adherence. Improved the OEE of Injection Moulding shop from 75% to 95% by proper planning, process optimization, engineer/operator trainings.? Pivotal in managing smooth supplies to Overseas Customers during plant change by introducing systematic WH Stock Planning.? Successful implementation of Lean manufacturing concepts in various operations.? Created additional capacities by outsourcing moulding & subassembly operations.? Reduction in Overall inventory by 30% by proper planning, alternate supplier development, reducing lead time and MOQs.? Reduction in total Manufacturing Cycle time of Wire connectors Assembly by 60%. Added new product lines for AMM, Earth Block & Electrical Connectors. Dy. Manager ? Mould Shop & Assembly Jun 2004 to Jul 2007? Company Name :?Tata AutoComp Systems Ltd. Company Profile :?It is a part of well known and biggest group in Automotive OEM in India, Tata Sons Limited. TACO IPD is TS 16949 company manufacturing Plastic Interiors & Exterior components, Air Vent and various assemblies for passenger Cars in India & abroad. It?s Prestigious customers are Tata Motors Ltd, Fiat, Ford, General Motors in domestic market & Ford, MG Rover and General motors in export segment. Job Profile :? Attainments Successful setup of new mould shop and assembly lines in EOU plant (Greenfield Project). Lead the SMED project with reduction of product change time from 75 minutes to 20 minutes.? Successful set up of Moulding and Assembly process for the Ford new Projects C170 & CD 340. Actively participated in implement and maintain Ford Q1 certification.? Maintained 100% delivery and zero ppm to all customers. Production Executive 5 years? Company Name :?ITW Signode India Limited (Plastics Division) Shift Engineer 1.5 years? Company Name :?Rinder India Limited Certifications ASQ certified ?Six Sigma Black Belt? TS 16949:2002 - Certified Internal Auditor? Training Schedules ?Lean Manufacturing Techniques? byGroupe Cahors at France.? APQP, SPC, MSA, FMEA, Problem Solving by G8D, Basic of Hydraulics & 7 QC Tools Six Sigma Black Belt by QC Services Pune.? Core Competencies Manufacturing Process Improvement/Value Engineering? Analyzing various processes/applications and recommending process modifications and equipment calibrations to enhance operational efficiency.? Leading operations/production team for cost effective production & providing guidance for technical troubleshooting of process & plant.? Handling capacity enhancement and cost reduction initiatives and ensuring escalation of plant productivity.? Introducing process controls and consumption norms to avoid process wastages.? Erecting and commissioning the new units and training staff members on the same.? Production Operations(Core Field ? Injection Moulding& Assembly Operations) Expertise in the Injection Moulding process with hands on experience on 40T to 1300T machines. Excellent processing knowledge of raw materials PP, HDPE, PC, ABS, PA6, PA66, POM, PBT and so on. In depth knowledge of 2 plate moulds, 3 plate moulds, Hot Runner Moulds, Moulds with sequential gating, multi cavity moulds up to 164 cavities. Exception process optimization skill for precision plastic components with tolerance as low as 25 microns. Setting up the assembly lines for new products in line with takt time, single piece flow and line balancing. Ensuring the Process Qualification/ validation for the new products which includes process optimization & tools qualification with short term capability, efficiency, PPM levels, Yield etc to be set as per budgeting Selection of machine, auxiliary equipments for new projects based on the product requirements, payback period & budget Final Approval of the Injection moulds, press tools, assembly fixtures, machines & auxiliary equipments at supplier end/ in house based on quality, output and durability. Overseeing production operations entailing development product development activities as per changing market needs, vendor management, as well as handling industrial relations. Quality Management? Monitoring analysis and inspection of the raw material, semi finished and finished product.? Implementing strict quality measures to ensure quality of the materials/equipment and reducing rejection level to minimum. Taking adequate measures to comply ISO standards.? Meticulously implementing quality systems/ procedures in line with TS 16949/ISO 14001 systems & procedures and ensuring strict adherence to minimize scrap generation.? Handing the customer complaints and concerns wrt to product quality and service. Ensuring the customer complaints resolved by proper root cause analysis and permanent actions to prevent its repetition. Communication/Visit to potential customer for quality related issues along with the QA In charge. Ensuring the process audits, product audits are happening as per the plan. Monitoring the Cost of Poor Quality and balancing of Prevention costs and appraisal costs at the time of development. Materials Management? Planning the raw materials & other inputs requirements and charting schedule of procurement to ensure timely availability.? Implementing vendor development initiatives to strengthen supply chain effectiveness and short-listing technically qualified and experienced vendors with appropriate production capacities.? Ensuring timely availability of inputs on the shop floor for uninterrupted production process.? Supply Chain Management/Materials Management Ensuring optimization of inventory level, re-order level, indentation and issue; ensuring that the quality control checks are being maintained. Identifying and developing a dedicated and alternate vendor source for, achieving cost effective purchases of raw materials and reduction in lead time.? Assessing the performance of the vendors based on various criterions such as rejection percentage, quality improvement rate, and timely delivery and credit terms.? Ensuring the reduced logistics cost, reduced inventories of WIP & FG? Establish & review rate contracts with suppliers? General/Personnel Administration Coordinating manpower planning, recruitment, selection & induction activities in the organization and involve in policy formulation. Overseeing the implementation of corporate policies in the organization.? Ensuring prompt resolution of employee grievances to maintain cordial management-employee relations and achieve dedication by the workers.? Liaising with government and regulatory bodies for obtaining necessary sanctions/approvals and ensuring smooth working conditions.? Handling labor union matters and wage negotiations? Providing general administration in the factory with strong security measures, gate control, attendance monitoring, hygiene/cleanliness and code of conduct.? Conceptualizing and implementing strict measures in operating procedures and equipment's to optimize resource/capacity utilization.? Executing effective preventive maintenance schedules of various machineries to increase machine up time and equipment reliability.? Manpower planning in view of capacity and material & capacity according to demand and forecast An Overview Plant Administration Overall Governance Production Planning& Control New Plant & M/cSet-up Mass Manufacturing Process Improvement Six Sigma & Lean Implementation Quality Assurance Training & Development Techno-Commercial Negotiation Supply Chain Management Product Costing Manpower Evaluation and Appraisals An ?astute ?leader ?with ?17+ ?years ?of ?industrial experience ?in ?manufacturing industries looking after Operations Management, Supply Chain, NPD, PPC and Process Improvement.? Displayed competency in setting new units, augmenting production levels and undertaking cost reduction and process improvement projects.? Dexterous in employing value analysis/value engineering, Lean & Six Sigma methodology to achieve overall efficiency in operations.? Proficient in coordinating with the customers for the new projects & for engineering changes and achieve the results in time & within budget using APQP process Extensive experience in all aspects of Quality Assurance with practical experience in Six Sigma and Lean manufacturing projects Well versed with the TS 16949, ISO 14001 & OHSAS 18001 Management Systems & procedures.? Excellent communication & exceptional interpersonal and man management skills with the ability to lead large teams & establish relationships with key players in the industry.? Future Goals: Growth ________________________________________________________________________________________