plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 5:03:28 AM ________________________________________________________________________________________ RefNo: CA - 24868 Gender: Male Age: 47 Designation: Senior Executive Highest Education Level: Graduate - Degree Notice Period: 30 Days Education Details: M.Tech. Polymer Science and Engineering, From Indian Institute of Technology (IIT), Delhi, in 2001 B.Tech. Polymer Technology, From?Shree Shivaji College of Engineering & Technology, Akola, in 1999 with?73.94%? Skill Sets: 14.6 years of industrial experience post masters in polymer. I aspire to be industry leader in polymers and maximize technology use by creating newer applications.? Process : Carbon, SMC, BMC, RTM, LFI, PDCPD, Injection & Roto molding Composite compounding & formulation development (R&D) Application development & tech localization Product & Process development, projects management Quality Assurance Systems Engineering Certification from California Institute of Technology Mold Flow Analysis certification from MIT, Pune? MS office, C Language, Mold Flow Analysis. Work Experience: 23.1 Work Experience Details: Sr.Technical Specialist-Advanced Polymers Since May 2008 Company Profile: Is one of the leading agricultural, construction, forestry & consumer equipment manufacturer Job Profile: Leading India Polymer COE, global composite CTT and champion for technology development process Provide technical guidance to engineers on polymers/ elastomers from product engineering, PV &?V, quality, supply management & manufacturing teams. Materials selection, development & approvals; polymer standards & guidelines Technology evaluation, development for enterprise & localization for India Benchmark & track competition polymer applications Performance management of the Polymer India team Mentor to Polymer China team & global composite special process auditor Educate engineers on polymers by conducting seminars/training sessions. Analysis of major launch/field & production failures in polymers Polymer supplier development, VE/VI cost reduction studies, global resin strategy, CMCA, Mold Flow Analysis, advanced material properties for FEA Achievements: 8000 series tractor hood manufacturing stability for Brazil and 6000 series for China Tech Introduction: PDCPD RIM, Carbon Composite, LRTM, LFI & LFT; Nano fillers tech, MIC etc More than US $12 M cost reduction projects through alternate materials, optimization & new processes Materials Standards: fuel tank, regional material grades, elastomer etc. Best six sigma project of the year 2009 ?Shakti tractor hood crack? ($1,66,000 COPQ). Process : Special process audit introduction (Injection, SMC, RIM, RTM, Rubber). Patents (2) : DCPD fenders & Harvester roof Awards: Innovation collaboration, Enterprise Silver Six Sigma award, Apex award, Individual contributor, Best project of the year, Star of the Month, WOWs, POBs, VE award & many. MR, QA & Process Engineering Manager June 2006 to May 2008 Company Profile :?TS 16949 & ISO 14001 company catering body & engine components to most of the car OEMs? Job Profile :? Manage performance of Pune & Chennai quality teams, Injection molding new process validation, development & introduction of new processes in manufacturing, supplier development, trouble shooting during processing of materials, raw material selection for new projects, handling polymer testing lab, monitoring of new mold trials & corrective actions to improve Cpk, customer SPOC, development of new projects, team feasibility review, problem solving, APQP team leader, implement & maintain TS 16949 & ISO 14001, conducting internal audits, monitoring of QMS & EMS performance, ensure company performance towards objectives, designing of policy & objectives, apply statistical tools like six sigma, SPC, MSA, FMEA etc., simplify processes, automation & assembly projects handling, Control PPM level, design of gauges & fixtures, conducting PPAP for new products. Achievements: Brought down external PPM from 2600 to 8 in 8 months using six-sigma tool. In line flow of material in shop floor Simplified most of the shop processes & reduced man power in non-value added activities Introduced automation in key process Re ? structuring of most of the processes (Department wise) Head Projects Jan 2004 to June 2006 Company Name :?Philips India Ltd. Company Profile : TS 16949, ISO 14001 company engaged in metal pressing and plastics molding? Job Profile :? New projects management, to finish projects within time and pre decided cost, customer interaction and managing inputs to internal team, tool room & project planning, co-ordination with all departments, APQP, PPAP, feasibility review, concept finalization, training to shop floor, part approval from customer, TGR/TGW during the new projects, Bill of material, tolerance study. Process Engineering: Trouble shooting during injection molding of Engg. Polymers like Nylon, PC, PA, PPS, ABS, HIPS etc and their blends, Process design, introduction of new processes in the shop, development and documentation for ISO/TS 16949 and ISO 14001, gauges & fixture design, monitoring & correction of processes. Achievements: Zero defect for 40 plastic components, achieved 6-sigma level (3.4 defects/million)? Process improvements like grinding, material flow and standardization of products on machine? Cycle time reduction for plastic molding Productivity improvement in metal precision press department. Identification and traceability process for plastics and metal parts Identification of new applications in cars (under bonnet) Clean Room Project for class 3 requirement.? Development of ? Project Factory? software for new project handling Member Compounding & Development Jan 2002 to Jan 2004 Company Name :?TATA Composite Ltd. Company Profile :?TACO, Group Company involved in SMC manufacturing and molding for automotive applications.? Job Profile :? Design & development of SMC formulations, SMC manufacturing, in-process quality, trouble shooting during molding, indigenization of raw materials, prototyping, composite characterization, and implementation of QS 9000, ISO 14001, TS 16949 & Tata Business Excellence Model for department. Gained good understanding of composites including main raw materials like resins, reinforcements, fillers and additives, hands-on experience on hand layup process, pattern and mold finishing, prototype development, repair of composite parts and compression molding of SMC/BMC, RTM, pultrusion, etc. Gained expertise, exposure & confidence in independent handling of SMC technology, characterization using various techniques like physical, chemical, mechanical, rheological, thermal and tribology. Achievements:? Low profile and low shrink SMC formulations for Class A finish component General purpose SMC formulation 30 ? 40 % reduction in density of SMC? Development of low pressure SMC component. Developed and implemented repair technology? Prototype development for HCV hood, rocker cover, oil sump, etc. Qualified as internal auditor ISO 14001 and ISO/TS 16949. Projects & Seminars B.Tech. Polymer Technology Project: Value added product from plastic waste recycling.? Seminar: PTFE: A wonderful plastics and its specialized applications. M. Tech. Polymer Science & Engineering Project: Development, characterization and tribology of fabric reinforced PES composites. Seminars: Rheology of foam. Reclamation of rubber. Scanning Electron Microscope (SEM). Glass Mat reinforced PP Thermoplastics composite. Presented paper at international conference on ?Advances in materials & processes for industrial applications? & materials show 2003. ?Development of Aramid ? PES composites for enhanced abrasive wear resistance.? Training Owens Corning, Bangalore: RTM & Hand lay up Gharda Chemicals Ltd., Panoli (Gujarat): R&D lab, application development CIPET, Bhopal: Processing, testing of polymers and Mold Design NOCIL, Akola: Processing & problem solving? Future Goals: Growth ________________________________________________________________________________________