plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/5/2025 9:27:34 PM ________________________________________________________________________________________ RefNo: CA - 25127 Gender: Male Age: 39 Designation: Executive Highest Education Level: Post Graduate Diploma Notice Period: 30 Days Education Details: Post Graduate Diploma In Plastic Processing And Testing From?Central Institute of Plastic Engineering & Technology, Bhubaneswar in 2008 with First class. Master in Business Administration From?ICFAI University, Pune in 2014 Bachelor of Science From?Christ College, Cuttack in 2006 Skill Sets: CBT- Paulson: Training courses on CBT-Paulson software on plastic materials, Injection molding, Optimizing control, efficient mold setting and other processing technologies of polymers Work Experience: 17.9 Work Experience Details: Executive?Materials - Purchase Since Jul 2014 Company Profile: Is a Automotive component manufacturer and supplier of exterior lighting systems, powertrains, electricals-electronics, body and chassis parts to leading passenger car and motorcycle segments. Job Profile: Prepare costing for new Development Parts & Out sourcing parts & Creating PO for same for all of our Polymer Plants. Handle the procurement strategy for raw materials direct & indirect at both the ends.? Monitor supply chain of the plant purchase and solve regular issues. Monthly Amendments and Rate settlement with supplier Capacity Planning and SOB to Vendors Outsourcing in order to enhance capacity for new development and generate saving. Alternate Development due to quality issues and for cost effectiveness. Managing Inventory to Control. Standardization of the costing reports as per varroc norms. Preparing Molding Reports of all of our Plants with mould loading & offloading Data?s. Preparing target/actual mounding reports. Negotiation with suppliers for cost savings. Taking trials of under development moulds and consult for further action on machinery and/or process to meet criteria of regular production. Supplier end surprise visit to check all of our standard norms is going on or not. Procurement cost savings monthly report submission. Highlights Procurement cost Savings: 50 Lacks Target Achieved with new Developed Parts on Year 2014-15 Senior Engineer - Purchase & Production April 2012 to April 2014 Company Profile: Manufacturing solutions in engineered polymer based components, systems and related services. Job Profile: Trial & setup of new or old mould with suitable 4M selection to stream lime the production operation. Standardization of the molding process within critical variables like Man power, Machine, Management, Material etc. Standardize the cycle time by optimizing process setting, reducing machinery variables and strictly engagement of man power in respective fields. OEE, Rejection% analysis with proper root cause & action plan as required to achieve the target. Implementing SMED and taking standard set up & start up procedures. Taking trials of under development moulds and consult for further action on machinery and/or process to meet criteria of regular production. Making PPAP Documents. Preparing Costing for Internal Parts & Taking quotes from vendors with Comparison & Finalization. Highlights: Optimize Air bubble Problem by Flaming Operation which helps 1% Rejection control. Productivity Improvement Sr Engineer - Production Feb 2010 to Feb 2012 Company Name: Estechtab Factory for Plastics & Moulds Job Profile: Giving more emphasis on Man power enrichment by continual training & practicing regular molding activities to improve productivity as well as reduction in down time & rejection. Implementing & ensuring standard post molding operation to reduce post operation rejection and smoothening of post molding activities. Attend seminar on Application PE in Injection molding and blow molding field from SABIC. Got training of fan balancing machine from Hofmann Precision Balancing System. Look after corrective-preventive & improvement action in molding process w.r.t. Machine & quality of the products. Coordination with production departments and resolution of quality issues and rejection issues Handling the vitrified process - Investigates and initiates corrective action on manufacturing problems, introduces process improvements, initiates actions to control costs, control of rejection rate. Highlights: Accomplished Constant monitoring of: Productivity improvement. Monitoring overall production activity Junior Production Engineer Aug 2007 to Feb 2010 Company Name: TATA Auto Comp System Ltd. Job Profile: Optimizing the molding process through critical Man power & process to achieve better productivity and reduction in rejection as well down time. Guiding mould change (SMED) and taking set up. Taking corrective action on online quality to meet standard specification. Assigned with maintaining correlation between mould and machine maintenance to avoid break downs & rejections. Implementing & maintaining shop floor systems Like 5S, Kaizen, Pokayoke, Smed. Preparing & updating shop floor documents, reports, displays etc. Highlights: Maintaining correlation with internal departments to maintain minimum rejection and down time. Preparing & updating documentation Knowledge Purview: Injection Molding Machines (Hydraulic, Toggle, Hydro mechanical) Batten Feld (1500-2700), Husky-2700, Engel (200-2300), HPM Freedom-2200, Ferromatik Milacron (350-800), Cincinnati Milacron (200-500), Haitian (200-800), SM (60-250), Toyo Plast-130, L&T Demag (250-500). Kraussmofi (3200 n 2700) n Mitsubishi 2000. And Auxiliaries like Sequential controller (time & position dependent), hot runner controller, Mould temperature controller, Hot air drier, vacuum loader etc. Injection Molding Moulds: Two plate & three plate moulds, hot runner moulds, Side core with sequence, Insert Molding, Hot mould etc. Raw materials: HIPS, GPPS, PPCP, PP (modified), ABS, HDPE, LDPE, LLDPE, PC-PBT & NYLON etc. Purchase & Procurement: Part Costing with SAP & ERP Systems. Core Competencies: Production Monitoring & Control: Overseeing process control and troubleshooting production tasks. Part Costing with Minimum Tonnage Factors with good Negotiations with suppliers. Optimizing man & machine utilization to achieve pre set production targets as well as optimize cycle time to improve productivity. Developing new process concepts for production optimization, yield improvement and develop guidelines for the sequencing of manufacturing activities on the production floor. Analyzing problems and undertaking modifications in Jigs and/or Fixtures, Process tools, Moulds, Mfg. processes and change of Machines to enhance productivity and reduce product rejections/rework. Steering efforts towards reduction of spray consumption, lumps generation, rejection % & down time. Preparing and reviewing shop floor documents, reports & displays. Product molding part costing with minimum limit. Negotiation skills. Systems & Documentation: Implementing and maintaining systems like 5S, Kaizen, Kanban, JIT, TPM, PPAP, OEE, Pokayoke, SMED and standard procedures for smooth functioning of various Operations in shop floor. Vast knowledge in SAP For Business Analysis, Molding Reports Monthly. Maintenance Operations: Providing process related data and Ensure completion for break down maintenance & Preventive maintenance of Moulds, Machines & Auxiliaries etc.? Sharing modification ideas to avoid repetition of failure & improve efficiency of tools & machineries. Man power management: Implementing on the job training, conducting in-house training programs in order to ensure multiskilling and development of people & optimization of resources Future Goals: To develop my skills and knowledge in the field of plastics technology (production Molding/Development/production planning/ Purchase & Procurement Cost saving) to achieve great heights (Techno Commercial).?To execute work and projects with time and cost saving methods that support objectives to work grow the organization using my strong Interpersonal skills ________________________________________________________________________________________