plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 10:43:12 AM ________________________________________________________________________________________ RefNo: CA - 25844 Gender: Male Age: 35 Designation: Senior Engineer Highest Education Level: Diploma Current Gross Salary: 560000 560000 /Annum Expected Gross Salary: 650000 650000 /Annum Notice Period: 60 Days Education Details: Diploma in Engineering From Tamilnadu polytechnic College, Department for Technical Education (Atonomous) in 2010 with 77% 12th From O.V.C Higher Secondary School Manamadurai Tamilnadu in 2007 with 64.25% 10th From, O.V.C Higher Secondary School Manamadurai Tamilnadu in 2005 with 86.4% Skill Sets: I am a Smart worker and Positive thinker in working place. Last five years worked as shift engineer. Last two years i am a unit in charge. 30 machine and 5 assembly stages in my control. i was the responsible person for Production as per Plan, Rejection, 1S and 2S, Standard adherence, Material yeild. I have three shift in charges and 120 operators for achieve my Targets. Having a very good exposure in Injection molding machines and processing of Thermo plastic Engineering materials . Ferromatic Milicron,L & T Demag,Toshiba,super Master,magna, Sigma,huarong, Jsw Are Few Of The Machines In Which I Have Handled trouble shooting and process proving. Exposed in processing all type of plastic materials like PP, LDPE, HDPE, ABS, HR-ABS, FR-ABS, PC, PC-ABS, GCPP, NYLON 6, 66, NYLON 15%GF,NYLON 30%GF. Hot Runner, Multi cavity Mould, Side core / cavities Mould, Two & Three plate Mould, Insert Molding are few types of moulds that I have a hands on knowledge I have been trained in 7 Work Experience: 14.6 Work Experience Details: Production Senior Engineer Since Jun 2010 Company Profile: Produced automotive parts by injection molding. Supplied to Hyundai, Toyota, Tata, Autoliv, Ashok Leyland, Continental, Denso, Volvo, Etc. Job Profile: Responsible for output of Injection molding machine as per plan for an unit assigned. Raw Material Planning against Production Planning on daily basis Making reports for monthly review meeting Responsible for customer?s quality and delivery requirements.. Responsible for implementation of Process standardization and analyzing the root cause of any technical issue encountered during the process and eliminating the same. Responsible for planning all shift activities of sub ordinates in order to achieve the production target efficiently. Planning and implementation of Effective Mold change Activities. Responsible for ensuring consistency in maintaining 5S. Responsible for achieving OEE (for M/c utilization, efficiency and rejection rate). Responsible for analyzing and reducing the rejection rate using various rejection detection tools such as SPC measures, Pareto diagram, 5Y, Cause and Effect Diagram, etc. and taking necessary corrective action and preventive action. Initiate necessary action for conducting trails on tools, equipment and developments. Responsible for creating awareness in Quality and provide training on safety requirement to the employees. Preparation and implementation of On-Job-Training to employees as and when required. Taking trail and releasing process flow chart, PFMEA, capability study, operation standards Projects carried out Yield Improvement Online Regrinding Worked on the concept of material yield improvement as follows : Runner Reuse only for high cost materials Reduces Lump through purging agent Usage of Reground Materials Regrinding Systematization The Materials being reground are followed through a customized process flow and the transactions are captured through SAP system. Capturing Rejection Components details Inspecting Rejection components for Regrinding Reground material accounting Accounting material consumption transactions from Reground materials Process Engineer New Product development New Material development trials Optimizing part weight with process establishment Alternate mould machine combination Releasing mould setting parameter and operation standards for new moulds Areas of Interest: Production in charge. Planning Process Engineer Material Handling Extra Curricular Activities Hearing music, Reading books Playing cricket, badminton. Project Details Diploma Project Title: Design and fabrication of gear cutting attachment in lathe Future Goals: Seeking a challenging career to show case my technical and analytical skills and earn good reputation in he organization by aligning myself with company?s objective. ________________________________________________________________________________________