plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 4:40:50 AM ________________________________________________________________________________________ RefNo: CA - 25988 Gender: Male Age: 44 Designation: Supervisor Highest Education Level: Post Graduate Diploma Notice Period: 30 Days Education Details: Post Graduate Diploma From Plastics Processing & Testing CIPET), Chennai, in 2007 B.Sc ? Physics From Government arts and Science College, Tami Nadu (Affiliated by Madras University) in 2004 H.S.C From Thiruvalluvar Higher Secondary School, Tamil Nadu in 1999 S.S.L.C. From Thiruvalluvarf Higher Secondary School, Tamil Nadu in 1997 Skill Sets: Challenging Assignment | Plastic Processing Industry | Injection Moulding Experience in plastic component manufacturing industry Possess expertise and knowledge in injection moulding process. Adept in production planning as per Kanban System, troubleshooting in injection moulding processes, improving shop floor processes through Kaizen and team management. Leadership capabilities to manage task force with ability to train & mentor team for gaining optimal performance. Expertise in enhance the process operations for optimising resources & capacity utilisation thus escalating productivity & operational efficiencies. Target & achievement oriented with an ability to take up challenges & perform in changing work environments. Personal Qualities include: Attitude to learn new things, sincere, cooperative, optimistic and hard working. Production Planning, Process Mapping, Process Improvement & Standardisation,?Quality Management, Compliance Management, Team Management Well ver Work Experience: 18.6 Work Experience Details: Production In Charge ? Moulding and Process Engineers Since Mar 2015 Company Profile: Leading Manufacturer of Bathroom fittings, taps, showers. Job Profile: Planning production according to Kanban system. Carrying out the work in order to achieve the production target. Troubleshooting & work with Expats injection moulding processes. Managing SMED Team ?Mould change over 47 machine Arranging raw material for production. Optimizing process parameters and preparing documents. Taking trials of new mould. Managing a team of 60 operators and line Leaders. Encouraging & guiding operators to give Kaizens to improve the shop floor and processes. Imparting trainings to operators regarding machines, systems, safety and customer requirements related with production. Maintaining the yield rate at the target value. Documentation and Error proffing. Analyzing customer problems and taking necessary actions to improve the process. Providing training to workers regarding machines, systems, safety and standards related with production, quality and maintenance. Implementing Kaizen, Pokeyoke Rejection analysis, TED etc Preparing for corrective and preventive action. New Robot Setting & programming Allocating work for related activities and managing manpower. Preparation of Rejection analysis setting by fish bone chart, check sheets . Preparing documents such as calculation of down time, control charts to verify the consistency of processes, cause and effect analysis, etc. To practice 5S, Good house keeping and Safety Supervisor ? Moulding and Process Engineers Aug 2007 to Mar 2015 Company Profile :?Leading Manufacturer Of Electronics Nokia And Samsung, Takata, Itw Auto Plastic Components. Job Profile :? Planning production according to Kanban system. Carrying out the work in order to achieve the production target. Troubleshooting &work with Expats ?injection moulding processes. Managing SMED Team ?Mould change over ?85 machine Arranging raw material for production. Optimizing process parameters and preparing documents. Taking trials of new mould. Managing a team of 120 operators. Encouraging & guiding operators to give Kaizens to improve the shop floor and processes. Imparting trainings to operators regarding machines, systems, safety and customer requirements related with production. Maintaining the yield rate at the target value. Documentation and Error proffing. Analyzing customer problems and taking necessary actions to improve the process. Providing training to workers regarding machines, systems, safety and standards related with production, quality and maintenance. Implementing Kaizen, Pokeyoke & Six Sigma, Rejection analysis, TED etc Preparing for corrective and preventive action. New Robot Setting & programming? Allocating work for related activities and managing manpower. Worked in Paint Shop ?Production Supervisior Prepartion of Rejection analysis setting by fishbone chart, check sheets and PDCA? Preparing documents such as calculation of down time, control charts to verify the consistency of processes, cause and effect analysis, etc. To practice 5S, Good house keeping and Safety Assistant Engineer ? Production Aug 2006 to Jun 2007 Company Name :?Injecto Plast Ltd. Company Profile :?Manufacturer & Hyundai and Visteon supplier of plastic moulded Auto components? Job profile :? Machine Operator Machine Preventive Maintenance Work with Mould Change over? Troubleshooting injection moulding processes. Handling of Injection moulding machines with capacities range from 40 Ton to 650Ton. Providing training to workers regarding Machines, Systems, Safety and Standards related with Production and Quality. MIS Data collection Trainings & Workshops Attended Participating in workshops like TPM to improve the process/machine condition on monthly basis conducted in LOM ltd, in 2012 Robot Program conducted in LOM ?Ltd. in 2009 Technical Skills Processing Skilled : Advanced and Hydraulic, Electrical Injection moulding machines Machines Handled : Sumitomo,Engel, Fanuc, KraussMaffi, ferromatic,Super Master, L&T, Haitian, Multiplast,?2 color Engel mc,JSW,Negribossi(Moulding Machines) (45 to 650 Tonnage) robot yushin, Engel, ABB, Whitman,star Materials Handled : Different grades of PC, PMMA, NYLON, PC + ABS Blend, ABS, TPU, PP, HDPE, LDPE, POM?30% Glass filled, PVC, SAN. Key Achievements & Contributions Reduction of PPM in Degating Process of Camera lens using Laser cutting machine. Part of new project called "Gaia" the rejection rate during degating process was very high (27000 ppm.? After a few trials optimized the laser intensity and degating length, which resulted reduction in rejection (4000 ppm). Optimizing process of transferred moulds. Manage a separate moulding section which contained transferred machines and moulds. In a period of 4 months was able to optimize the process of 20 moulds and various conversions in these moulds. Machine Maintenance Machine Installations. Machine Preventive Maintenance Future Goals: Growth ________________________________________________________________________________________