plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/5/2025 11:30:05 PM ________________________________________________________________________________________ RefNo: CA - 26597 Gender: Male Age: 39 Designation: Manager Highest Education Level: Graduate - Degree Current Gross Salary: 950000 950000 /Annum Notice Period: 30 Days Education Details: B.E in Mechanical From IIMSR (Imperial Institute of Management Science & Research), New Delhi in 2012 with 69.83% Diploma In Engineering in Mechanical Discipline From Technical college, Dayalbagh Educational Institute, Dayalbagh, Agra in 2004 with of 63.4%. 12th in 2001 with 78.43% Skill Sets: Problem Trouble shooting using tools like Why-Why analysis & Cause and Effect Diagram. Knowledge of 7 QC Tools. Efficient Man Power Handling and Utilization. Good observational and analytical skills. Operating Systems- Windows Xp. Professional, Windows 7 & 8. Ms-Office 2007/2010 (Ms-Word/ Excel/ PowerPoint). Work Experience: 20 Work Experience Details: Dy Manager Maintenance - Maintenance Since Aug 2015 Company Profile: Manufacturer of PP compounds. Job Profile : Reporting to HOD Maintenance Maintenance of all Plant & Utility equipment like Extruder (Twin screw), Pelletizer, Reciprocating Vacuum pump, Air compressor, Cooling Tower Pumps, Cummins D.G set, Roots blower, STP, Air Washer etc. Making, analyzing & sharing the reports with the management for water consumption, H.S.D consumption & load distribution record. Making & review of Annual Maintenance Plan, Preventive maintenance, Predictive maintenance, MIS Report, Daily Equipment Check Sheet & B.D. reports (With Why-Why Analysis & Counter Measures), MTTR, MTBF. Give training to subordinates for enhance their technical, documentary & behavioral skill. Monitoring & controlling the Power Cost. Implementing new projects for Energy saving. Make data for Yearly maintenance budget and compare Forecast with Planed & actual. Controlling of critical and non-critical spare part for all equipment?s and maintain their record. Proper follow-up with purchase for developing new vendors for spare parts, machine & tools repairing job, purchasing of new machines etc. Executing new projects for modification to control break down, easy process & safety. Maintaining & updating documentation related to ISO TS16949-2009 & ISO 14001:2004. Make Standard Operating Procedure & formats for the maintenance of process equipments. Implementation of 5-S & Kaizen in the plant to improve the working conditions, enhancing safety & reducing energy costs. Installation & commissioning of the new machines. Maintenance of Building, Shop Floor and all accessories. To provide facilities to the new areas & for improvement purposes. Assistant Manager Maintenance Sept 2009 to Jul 2015 Company Profile : Manufacturer of Master batches & Dry colour pigment. Process Executive Engineering Services. Apr 2007 to Aug 2009. Company Name : SRF Limited Jr Engineer - Mechanical Maintenance & Utilities. July 2004 to Apr 2007 Company Name : Ultimate Flexipack Limited, Bari Brahamna (J&K) Key Strengths across assignments handled:- Operation and maintenance of Cummins D.G set, Chillers, VAM (Vapour Absorption System), ETP, Atlas Copco air compressor screw type & Khosla reciprocating air compressor, Reciprocating & Watering & Reciprocating vacuum pump etc. Lay out planning, designing and fabrication work of pipe lines for supply of Air, Water, Nitrogen, Steam and Thermic Fluids (Including Arc Welding and IBR Welding). Installation and commissioning of Steam Boilers and its maintenance like ID fan, FD fan, PA fan, steam trap, PRV setting, feed water pump, belt conveyers & vibrators etc. Thermic fluid heaters installation & commissioning and maintenance like nozzle setting & cleaning, tubes cleaning, fuel pump & circulation pump checking & its maintenance etc. & Maintenance of Compounding, Depoly & Batch-poly Plant equipment?s, Reactors, condensate column, steam nozzle, Air compressors, Pumps & E.T.P (Effluent Treatment Plant). Ordering, Purchasing, Procurement & Inventory control of spare parts (used for the maintenance of machineries and equipments) through SAP. Making & review of Annual Maintenance Plan, Daily Equipment Check Sheet, Preventive and Planned maintenance schedule & B.D. reports (With Why-Why Analysis & Counter Measures). Conducting CFT meeting with Production and Quality Deptt. for analysis of the break downs and quality problems and improvement related works. Implementation of Autonomous Maintenance. Handling the functions and operations of the chilling units of the plant (Reynold 40TR, 66TR, Prasad 30TR, Soham 60TR.). Maintaining and distributing the load on the chillers for the full and efficient utilisation of their capacities. Trouble shooting of problem in chillers (like leakages, temperature, water flow, gas charging). Periodic & Preventive Maintenance of the 3-layer Blown Film Plant (Windsor), ensuring & full-proofing them against failures. Periodic & Preventive Maintenance of Pouching Machines, Slider & Zipper extrusion machine for ensuring their smooth running, without any breakdowns. Role other than Maintenance:- Safety Officer:- Insuring safety related all activity inside the plant like Fire extinguisher, Fire Hydrant Systems & Fire alarm systems servicing & maintenance, Provide Mock Drill training to all employee in plant. Testing, certification and liasoning of pressure equipments, heavy lifting equipments, light, noise, air, stack, weight balance, water etc. as per PCB regulation. Motivational training to all employees. Organising skill development program & activity. Achievements: SA 8000 (Working as a representative of SA 8000 & get certificate in year 2009) Lead Maintenance all activity for ISO 9001: 2008 & ISO 14001:2008 Lead PDCA, 5-S & kaizen activity. Major Projects Undertaken: ETP installation & commissioning. 11 KAV JVVNL Power connection & 1000 KVA Transformer commissioning & installation. 60 KVA UPS power backup connection & installation for Q.C/Lab. Equipments. Summer Internship:- Eastern Railway Locomotive Workshop, Jamalpur, Munger. Studied the manufacturing process of break shoe for railway wagons. Study of the turning process of railway wheels on wheel turning lathe. Study of various types of welding processes and their uses. Training: Two weeks Maintenance Training in Thailand in Year 2009 ISO 9001:2008 & ISO 14001:2004 Fire fighting. First AID Future Goals: Looking for an organization providing ample opportunities for learning and enhancing my technical knowledge & skills, giving proper growth to my career along with achieving the goals and objectives of the Organisation. ________________________________________________________________________________________