plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 4:50:14 AM ________________________________________________________________________________________ RefNo: CA - 26701 Gender: Male Age: 62 Designation: Department Head Highest Education Level: Graduate - Degree Notice Period: 30 Days Education Details: B.E (Mechanical) From S.G.S.I.T.S Indore, Devi Ahilya University Indore in with 67% Skill Sets: Technocrat and versatile management professional with cross-functional experience acquired over the years with highly reputed business establishments, specialized skills in Plant Management, Project Management, Operations & Maintenance, Production Management & Planning, Erection & Commissioning, Internal Auditing (Quality Management System), Customer Support, Manufacturing Operations, Process Management, Quality Management, Material Management, Cost Optimization, Industrial Safety and Man Management Excellent project leader with expertise in handling various projects from the feasibility to the implementation stage, project management life cycle, defining project scope, assessing and managing project risks. Core strengths in planning and effective Erection & Commissioning activities and predictive & preventive maintenance schedules for various equipment/ lines to increase machine up time & equipment reliability. Highly skilled in implementing maintenance schedules and carrying out pe Work Experience: 36.9 Work Experience Details: Department Head Since Jul 2017 Company Profile: Manufacturer of HDPE plastic jerrycans, barrels, drums and containers Job Profile: looking after entire operation, There are Three blow molding machines and one injection molding and all utilities. GM Plant June 2014 to June 2017 Factory Manager Jan 2010 to May 2014 Company Name : Time Technoplast Limited Assistant Manager Engineering 1990 to 2010 Company Name : Relpol Plastic Products Limited Senior Engineer 1987 To 1990 Company Name :Superpack Mechanical Engineer 1986 to 1887 Company Name : Gajra Gears Pvt. Ltd. Job Profile: Inspecting & ensuring appropriate supervision & control of factory, resource utilization & cost; managing quality control in production operations and consistency in delivery. Responsible for looking after all the operations including layout improvement and customer support. Concentrating on increasing sales, reducing cost, and also assisting in starting the primary packing, Polythene bag manufacturing and sale with sample submission and approval. Implementing strategic vision and direction to plant management so as to meet the objectives of the organization. Planning of production machine wise weekly, daily, monthly considering sales and stock to be kept. Planning for overall total raw material requirement in a month for Injection molding, Blow molding and blown film. Planning and undertaking scheduled maintenance, responding to breakdowns, diagnosing faults, supervising engineering and technical staff, managing budgets and ensuring compliance with health and safety legislation. Implementing predictive & preventive maintenance schedules for various machinery and equipment to increase machine up time & equipment reliability. Regularly monitoring MTBF and MTTR. Identifying scope for modifications in equipment, process flow, work practices, consumables, power, etc. for controlling & reducing conversion cost per unit produced. Executing cost saving techniques/ measures and modifying the system as & when necessary to achieve substantial reduction in O&M expenditure. Handling operations related activities involving resource planning, preventive and breakdown maintenance, in process inspection and coordination with internal departments. Formulating detailed budget for commissioning project, planning schedule of activities, mobilizing resources - materials and manpower for successful execution. Reviewing existing processes and initiating measures for enhancing production capacity as well as productivity. Providing continuous engineering support on existing products to improve margins, performance and quality. Initiating Continuous Improvement concept to enhance working practices, procedures, standards, and machine performance. Providing on-site Management and quality control to ensure projects meet time and budget requirements, and are built in accordance with contract documents. Monitoring and controlling projects with respect to cost, resource deployment, time over-runs and quality compliance to ensure satisfactory execution of projects. Ensuring detailed Engineering as per Technical Specification of Executed Project. Motivating and educating the staff members on various operational matters and guiding them towards successful outcomes and attainment of business objectives. Putting significant efforts in assessing training needs and arranged training sessions to keep skill-level of the employees up-to-date with department standards. Actively participated in Quality circle activities. Highlights Successfully changed the Machinery Layouts, Machinery Shifting, Pipe Line and Cable Laying Modifications. Also involved in Erection, Commissioning and Stabilizing the Polythene Bags Plant including customer requirements gathering. This also involved clean room concept as it is primary packing of Pharmaceutical Companies Improved power ratio and controlling the overall cost. Looked after all the activities from manufacturing to dispatch in all the units where I headed the unit Maintenance of the whole Plant, in NOCIL all Production Equipments, like all Seven Pipe Extruders, its Down Stream units, Four Blow Molding machines Seven Injection molding machines, Pneumatic Controls, Hydraulic Controls, Project equipments and all utilities like Air Compressors, Water Chilling Plants of 40TR, 60TR , 120TR and 24TR, Cooling Towers, Central Air Conditioning Unit and Boiler. Handled the erection and commissioning, positioning of looms in Superpack. Completed the Project of blow molding machine VK3/200, 200 liters machine with utilities, Procurement, Foundation, Positioning, Erection and Commissioning complete at NOCIL Akola and later at Greif International, Lady smith, Durban South Africa Accomplished the project of plant of blow molding and HDPE Pipe machines at Time Technoplast Limited complete with civil work, machines selection and installation commissioning and production stabilization of Four blow molding machines and two HDPE pipe manufacturing lines, Six Injection molding with daily, weekly, monthly machine wise production planning and managing factory as Factory manager. Areas of Expertise Maintenance Preventive and Breakdown, Erection and commissioning of manufacturing machines, like Pipe Extruders, its down streams, Blow molding machines, Injection molding machines, Film Plant and utilities like Air Compressor, Water Chilling Plant, Pumps, Cooling Tower, Boiler Central Air Conditioning System and Pneumatic and Hydraulic Awareness and implementation of ISO 9001 (2008) Quality Assurance system and also a trained and certified internal auditor for the quality assurance system. Trained Internal Auditor for ISO 9001 (2008). Trained internal auditor for the quality management system ISO 9001(2008) Handled one Project of Shifting, Positioning, erection, Commissioning of 200 ltrs machine VK3/200 Blow Molding machine (Battenfeld Ahmedabad, in collaboration with Battenfeld Gemany) at NOCIL Akola. This machine is used for manufacturing "L" ring drums of 200 liters capacity. The machine is totally equipped with servo valves & proportional valves. The controls are electro-pneumatics and electro ?hydraulics. The machine has Siemens PLC S5. Additionally handled project of machine dismantled here and shipped to Greif International Lady Smith , Durban, South Africa and there again assembled, installed and commissioned in the year January 2004 with stay at South Africa for 90 days. Played a major role in the implementation of SAP, shared key role in SAP, key role in material codification in Reliance material master Codification system (RMMCS) and Catalogue management Tool (CMT). Functioned as a Safety officer from April 1997 to Jan 2010. Well aware of all safety related activities with FIR of accident, Investigation report with CAPA and related department head comments. Checked FAC or LTI also maintained statistics year wise. Energy Conservation Activities: Participated in energy conservation in NOCIL Akola, brought down the Ratio to low level in the year 1998-1999 (2.25), 1999-2000 (1.78), 2000-2001 (1.26) and 2001-2002 (1.25). Later it came down to 1.15 wH/Kg, maintained. GM Plant/Factory Manager/Unit Head. For more than 7 years handled complete operation of factory from production to dispatch. Core Competencies Operations & Maintenance Engineering Management Project Management Operations New Product Development Quality Management Utilities Maintenance HR & Administration Materials Management Safety Management Troubleshooting Cross Functional Coordination Analytical Skills Training & Development Team Management Future Goals: seeking Top Management/ Senior managerial level assignment across the industry ________________________________________________________________________________________