plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 12:33:23 PM ________________________________________________________________________________________ RefNo: CA - 26762 Gender: Male Age: 54 Designation: General Manager Highest Education Level: Graduate - Degree Current Gross Salary: 240000 240000 /Annum Expected Gross Salary: 2400000 2400000 /Annum Notice Period: 60 Days Education Details: B.E Mechanical From KVG College of Engineering, Mangalore in 1995 with 60% Skill Sets: Expertize in Plastics- Plastic Injection Moulding, Blow Moulding, Rotational Moulding, Toolroom, Mould Designing etc Strategic Planning Budjeting P& L Accountability Man Managent Manufacturing Operations Production Pursuing Six Sigma Course from Blue Ocean Academy, Dubai, UAE Pro-E 2000i2 from Videocon International Ltd., CAD/CAM Education Centre (a PTC certified institution), Bangalore in 2001 AutoCAD from Al Corniche Computer Centre, Sharjah, UAE in 1996 Communicator Leader Innovator Analytical Strategic Thinker Mould Designer Work Experience: 27.8 Work Experience Details: General Manager Since Sep 2016 Company Profile: Leading manufacturers of Rotational Moulded Products. Job Profile: Preparing operations & procedures manuals for effective operations Reviewing the utilization of existing policies & procedures and suggesting improvements Directing organizational activities to achieve financial & trading targets Planning, organizing & directing overall manufacturing & stock taking operations of facility to ensure a high level of effectiveness to meet customer expectations Coordinating in development of action plans to penetrate new market Managing sourcing strategies & procurement operations to be effective, efficient and economic Setting the performance of plant against standards / targets in areas such as manufacturing, operating efficiency, quality, cost control, administration efficiency, legal compliance, inventory control, finished goods distribution and human resource management Leading throughout productivity and overall labor efficiencies to meet revenue objectives & lower cost structure Ensuring compliance with company, customer and legal standards Performing duties assigned by CEO on time to time basis Planning, scheduling & implementing plant capacity enhancement activities, implementation of SOP, quality & safety guidelines Heading teams to run successful production operations and achieve manufacturing excellence in coordination with stakeholders, suppliers and customers Highlights: Developed strategy for a period of 5 years including plant expansion by installing new machinery, doubling the production capacities and plant diversification Plant capacity utilization to its optimum level by improving sales,24-hour shift scheduling and adopting wastage control measures Implemented Integrated Management Systems(IMS) for Quality, Health and Safety Regulations Attended training seminar on Corporate Governance: Framework, Content & Implementation organized by Union Investments Group Production Manager Jan 2004 to Jan 2016 Company Profile: Leading manufacture of Plastic Injection Moulded Products. Job Profile: Directed all manufacturing activities involving providing technical inputs for innovative methodologies, identifying the areas of obstruction and advising on process changes for improvement Administered entire plant operations including start-up, operations, shutdown, troubleshooting & maintenance Executed predictive, preventive & breakdown maintenance schedules (daily & turnaround) & mold maintenance programs including mold polishing & repairing for various equipment; conducting regular inspection & replacement of spare parts Established all operating targets for production, quality, downtime, maintenance expenses, waste management and dispatch in tune with business strategy Managed the process machinery / equipment & utilities which are getting supplied in the production areas Checked, monitored, controlled & corrected all critical parameters at all stages of production Assured compliance with all government policies & legal requirements to achieve high standards of environmental protection & safety measures Ensured product quality in terms of dimensions & finishing and giving approval to finished goods for final dispatch as per ISO procedures Created & sustained a dynamic environment that fosters development opportunities & motivates high performance amongst team members; imparted on-job training to accomplish greater operational efficiency Contributed in: Mold design improvement by increasing 4 Cavities 3 Plate Molds to 16 Cavities Hot Runner Molds with Air Ejection Systems Purchase of High Tonnage Capacity Machine to accommodate larger mold with Closed Loop Energy Saving System Plant automation by fixing 3 Axis product take-out robots Started a small set-up with 2 machine (now expanded with more than 15 Injection Molding Machine with Robot Pick-up and Energy Saving Servo Control Machine) Changed the product design to reduce the part weight so that raw material cost could be reduced Minimized machine cycle time through proper Machine Set-up & Mold Maintenance Programs Elevated the productivity by 40% and reduced production cycle time by 15% Machine parameter set up, mould set-up on Injection Molding Machine with capacities ranging from 150 to 650 Tons Processed products from thermoplastic resins in CPVC, PVC, PP and PS materials Mould repair and maintenance Highlights: Attended training / seminar on ?Fundamentals of Injection Molding? conducted by SABIC at Hotel Intercontinental, Riyadh, Saudi Arabia Nominated as Internal Quality Auditor for implementing ISO 9002 conducted by National Inspection & Testing Co. Ltd. (FAHSS/TUV), Dammam, Saudi Arabia Highlights: Contributed in: Mold design improvement by increasing 4 Cavities 3 Plate Molds to 16 Cavities Hot Runner Molds with Air Ejection Systems Purchase of High Tonnage Capacity Machine to accommodate larger mold with Closed Loop Energy Saving System Plant automation by fixing 3 Axis product take-out robots Started a small set-up with 2 machine (now expanded with more than 15 Injection Molding Machine with Robot Pick-up and Energy Saving Servo Control Machine) Changed the product design to reduce the part weight so that raw material cost could be reduced Minimized machine cycle time through proper Machine Set-up & Mold Maintenance Programs Elevated the productivity by 40% and reduced production cycle time by 15% Engineer ? Production, Maintenance & Quality Control Jun 2002 to Jun 2003 Company Name : Christoferou Bros Plastics Ltd. Company Profile : Manufacturer of Plastic PVC and ABS Pipe Fittings Job Profile : Controlled all production activities for the shift including injection molding machine set-up, troubleshooting, maintenance, repair, production planning & scheduling, quality & safety assurance Production In-charge ? Injection Molding Oct 1999 to Oct 2001 Company Name: Al Jawdah Co Company Profile : Manufacturer of PVC Fittings, Toilet Seat Covers, Mirror Frames, Water Heater Cover, etc Job Profile : Worked on: Machine parameter set-up & mold set-up on Injection Molding Machine with capacities ranging from 150 to 650 Tons Processing of products from thermoplastic resins in CPVC, PVC, PP and PS materials Mold repair and maintenance Highlights: Attended training / seminar on ?Fundamentals of Injection Molding? conducted by SABIC at Hotel Intercontinental, Riyadh, Saudi Arabia Nominated as Internal Quality Auditor for implementing ISO 9002 conducted by National Inspection & Testing Co. Ltd. (FAHSS/TUV), Dammam, Saudi Arabia Tool Room Engineer Sep 1996 to Aug 1999 Company Name : Precision Molds & Tools, Kerala, Company Profile : Manufacturer of Plastic Injection Molds, Jigs & fixtures and other tool room products Job Profile : Raw material procurement for mold manufacturing Turret Milling Machine, Surface Grinding Machine and other toolroom machines CNC EDM and Wire Cut EDM Mold repair, maintenance and assembly works Engineering Trainee Aug 1995 to Jul 1996 Company Name : Western India Key Impact Areas Manufacturing Operations Plant Operations Staff Development Goal Attainment Quality & Maintenance Costing control Strategy Planning Process Improvements Policy Improvements ISO 9001, 14001 & OHSAS 18001 Implementation Team Building & Leadership Product Development Executive Profile Experience and year-on-year success in Top Management & Manufacturing Excellence in Plastic industry Worked in a multi-disciplinary, multi-product & multi-location environment with hands-on approach in: Leading production activities for utilization of available resources as per schedule; executing cost saving techniques to achieve reduction in terms of man-days, purchase, raw materials & energy conservation Establishing processes & SOPs, streamlining workflow and creating work environment to optimize resource & capacity utilization and escalate productivity & operational efficiencies. Expertise in manufacturing Plastic Products through Injection, Blow and Rotational Molding technologies from thermoplastic resins such as PVC, CPVC, LDPE, PP, PS, HDPE, ABS etc. Gained hands-on experience in: Injection Molding Machine, Air Compressor & Chiller Turret Milling M/c, Surface Grinding, CNC EDM & Wire EDM Designing Injection Molds, Rotational Molds and other tool room products (tool room experience) A forward-thinking person with strong communication, analytical & negotiation skills Future Goals: Proven career in implementing effective strategies in Plastic sector that can add value to organization through inspiring leadership, rich experience & innovation excellence ________________________________________________________________________________________