plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 4:45:56 AM ________________________________________________________________________________________ RefNo: CA - 26776 Gender: Male Age: 60 Designation: Business Head Highest Education Level: Graduate - Degree Preferred Location: Maharashtra Western Notice Period: 30 Days Education Details: Degree in Plastics Engineering From ITS Collage of Engineering, Aurangabad, Dnyaneshwar Vidyapith, Pune in 2005 with 90% Post Diploma in Plastics Mould Design From CIPET, Chennai in 1987 with 90% Diploma In Plastics Mould Technology From CIPET, Chennai in 1986 with 80% 12th (Vocational) From Nagpur Board 10th From Nagpur Board in 1981 with First Class Skill Sets: Professional with rich & extensive experience in Operations, Green Field Projects, Vendor Management, Materials, Product Development, Tooling, Process Improvement, Maintenance and Business Development. Special Courses Attended : Short Term course on?Industrial Hydrualic Engineering? Vickers School of Hydraulics. Six months ?HRD Programme?at IGTR-Indore Work Experience: 36.8 Work Experience Details: CEO (Business Head) Since July 2017 Company Profile : Leading manufacturer of Plastic Injection Moulding. Job Profile : Handling overall business like, Business development P and L Injection Moulding, Blow Moulding, Mould Developments, Supply Chain, Purchase Projects, Mould Health Check up and Audits etc. Coordinating international Sales and Business development VP-Operations Feb 2017 to May 2018 Company Profile: Leading Rigid Packaging & Multi product manufacturing Company catering to FMCG, Pharmaceuticals, Food, Beverages and Paints & Chemical industries. Major customers are Britania, ITC, VINI, Asian Paints, TATA Chemical, Agrotech, TIL, Aswini, Reddy?s, Cipla, Vovantice, Nutrella, Vijaya Dairy, Sun Pharma, Dr.Reddy, Pratibha, Berger Paints etc. Job Profile: Business development, Technical& Commercial, Handling three divisions Namely Injection Molding, Blow Moulding & Tube Division with all facilities like Tool Room & Printing, Other post molding operations. New Projects : Through knowledge of setting up new Green Field projects Set up manufacturing projects for Dream Plast India Pvt.Ltd, cello, Rayan Plast Syria, Kenstar & PPIL from scratch to regularize commercial production Manufacturing: Setting up production facilities from scratch to regularize the production to desired productivity & profitability. Hands on experience of erecting, commissioning & execution of different plastic processing & Clean Room projects. Meeting the manufacturing goals, as per the sales plan, Ensuring the timely delivery of all items required for production & assembly. Ensuring delivery of required items/RM at different locations. Implementation of Kizan, 5S,PFMEA, & lean manufacturing system. Adopting best practices for improvement in process/process atomization. Ensuring the delivery of FG at dealer/Distributors, depots & projects. Handling Injection Moulding machines, Extrusion Process and assembly units. Lead the implementation of all molding capabilities. Development & Maintenance of Injection Moulds & Extrusion Tooling. Manage proper scheduling and purchasing activities to maintain proper inventory levels and meet company objectives. Effectively plan, manage and control all activities in the Company, able to analyze, evaluate situations and take sound and timely decisions, manage & motivate subordinates & promote team spirit. Exposure to setting up production set up from scratch to regularize the production to desired productivity & profitability. Revenue/Budget: Develop the annual operations and maintenance budget as part of the annual budgeting cycle. Reviews production and operating reports and resolves operational, manufacturing, projects and maintenance problems to ensure minimum costs and prevent operational delays. Initiates and implement actions to maximize profits by containing expenses through improving operating efficiencies and cost reduction. Procurement/VD/SCM: Hands on experience in vendor development & procurement of Raw materials, Motors & Electronics & Electrical pa RTS, sheet metal & plastics parts & Development of the same. Developing Import substitute. Negotiations with vendors for timely supply, quality & cash discounts on delivery of items., Vendor Analysis, Vendor Audit, Annual vendor meet for business strategies, cost, quality & other issues faced during the business season & agreements. Adept at development of sourcing strategies, inventory control & management. Has experience with dual specialization in Technical, Administration, Logistics, Supply chain Management, Commercial aspects, Co-ordination & support. Sound understanding of administration with global mindset & strong conceptual abilities. Capabilities in planning & managing resources. Experience of development of process, Raw materials, Freight cost, packing cost etc.to optimize the product cost Hands on experience in vendor development & procurement of Raw materials, Construction materials, Motors & Electronics & Electrical parts, sheet metal & plastics parts & Development of the same. Development of Toolings, Mould & Dies & Fixtures. HSE/Statutory Compliance: Assure compliance to all procedures and policies concerning quality, regulatory, safety, and human resources. Develops or revises standard operational and working practices and observes workers to ensure compliance with standards. Experience in monitoring of plant equipment/Systems related to safety, health & environment. Knowledge of potential hazardous situations& control thereof. Well versed with loss prevention & risk mitigation techniques. Have comprehensive knowledge of the safety processes and ability to develop & implement the HSE policy including liasoning with various statutory & regulatory authorities. Managing compliance of procedures & permitting systems. Quality: Establishing quality systems, (BIS,ISO & ASTM ), Quality norms, Documentation, Facing Quality audits, External Inspectors & Government authorities. Established Quality Lab. Exposure to quality standards such as ISO 9001, Kaizen, IPMS etc. Has experience & expertise of achieving efficiency & customer satisfaction by implementing JIT & FIFO Success at motivating staff through clear communication & outstanding organizational skills. Has experience of effectively using Tools like DFMEA, PFMEA, MFMEA, APQP, PPAP, 5S, 8D etc. HR, Admn. & Team Management: Managing a team of executives & guiding staff members to address/ Resolve performance bottlenecks. Planning effective manpower deployment & works scheduling of qualified workforce; addressing training needs of staff to enhance skills and productivity. HR, Administration, Compliance & Logistics of different locations. Control on all the plants by Auditing PV & Adopting uniform policy for Budgets, Fund, etc. Maintaining synergy between multiple plants by Exchanging/sharing good ideas between different plants & Has good knowledge of SAP Effective communicator & team leader with skills in trouble shooting, team building Business role : Working as SBU head & has a very good experience of handling multi location plants, Taking care of P & L Good Organizational & Planning skills to maximize the productivity and profitability within the available resources. Ensuring all activities, specifically production & sales, are in line with the budgeted targets and take necessary timely measures to rectify any variations. Implementation of the policies related to employees i.e. job training, working conditions etc. Follow-up on the internal auditing system, management reviews and corrective & preventive actions. Recruit, train, develop, reward, and recognize personnel to achieve targeted strategies and goals. Creates the appropriate organizational structure to reflect and achieve current / planned goals and objectives. Mentors direct staff. Conducts performance reviews, develops growth plans, assign projects to direct staff. Actively support new product launches, production and engineering improvements. Able to effectively plan, manage and control all activities in the Company, able to analyze, evaluate situations and take sound and timely decisions, manage & motivate subordinates & promote team spirit. Solves problems with current products and provides research and development to improve products. Develops new product concepts and brings those new concepts into production on current and new product lines. Assure timely and accurate communication to and from all levels of the organization. Establishes systems to enhance intra and inter department communication. General Manager ? Operations (Plant Head) Aug 2013 to Jan 2015 Company Name : Dream Plast India Pvt Ltd. Company Profile : Manufacturer of Toys & Rigid Packaging for Confectionery, Food Industries. Having 1000 plus people working in different departments. Major Customers: Ferrero, MPG-Europe, Kinder Joy,, Chico ?Italy,MTA (Automoile) Job Profile : Green Field Project Operations, Technical, Commercial, HR, Admn & IR, Compliances, Developments & Purchase General Manager ? Operations (Plant Head/SBU Head) Dec 2009 to Aug 2013 Company Name : manufacturer of Valves, Fittings UPVC, CPVC & PPR Pipes & Fittings & Injection Moulded components. Job Profile : SBU Head ,Plant Operations,/Manufacturing & commercial. Purchase, HSE, HR & Admin & IR, Sales Coordination Head ? Plastics Operations Mar 2008 to Dec 2009 Company Name : IFB Industries Ltd Company Profile : Manufacturer of Washing Machines, Cloth Dryers & Hobs, Chimneys, Dishwashers and Microwave Ovens. IFB is also supplying Automotive components to OEMs like Maruti,Hyundai,& Mahindra & Mahindra Job Profile: Production, Vendor development/Procurement, Product Development, Tool Development & Projects. Application development & Material selection etc. Developing plastics components, Mould & Dies & post moulding operations. Development of Chrome plating, Painting & printing on plastics. Development of packing material including Carton boxes with printing Successfully implemented and streamlined the SAP (MM Module) for the day today activities. Dy.General Manager ? Operations July 2001 to Mar 2008 Company Name: Kitchen Appliances India Ltd Company Profile : Manufacturer of Home appliances like Washing Machines, Air Conditioners, Vacuum Cleaners, Refrigerators, Microwave Ovens, Water Purifiers, Mixer Grinders, Air Coolers and other Small Appliances like Irons, Toaster, Juice Extractors etc. Job Profile : Managing & Overseeing the Operations, production scheduling, supply chain management, Quality Assurance, Mould manufacturing/maintenance, Sourcing, Vendor Development, Design & development, Colour & Additive, Plastics material selection, Certifications & Standard and Project Engineering, Make any recommendations to improve productivity & efficiency of operations. Co-ordination with vendors for Mould/Tool Development for Plastics and Metal Parts. All day to day activities are controlled through SAP (MM Module) Strategic Planning: Formulate long term/short term strategic plans to enhance materials management operations. New moulds/Tools making and preventive maintenance of moulds and construction of New/Duplicate tools and procurement of Raw material & Moulds Plastics Processing/Operations/Maintenance: Processing all Engineering plastic materials. Handled Engineering plastics materials like ABS, HIPS, PC, Nylons, PET Etc. Execution of Production plan, achieve production targets & coordinating production activities for OEMs - in case of difficulties, rejections, process problems etc. Handling of Assembly units at different locations for Air Cooler, Mixers & Other Home Appliances. Injection Moulding Process monitoring, control & Trouble Shooting Foresee, plan and co-ordinate preventive & break down maintenance of moulds. Making schedule for preventive maintenance, maintaining spares & History cards. Finalization of moulding cycle time, reconciliation weight, reconciliation allowance % for plastic components and preparation of cost sheet. Preparation of estimate for moulding cost, cycle time, production rate for new products. Carrying out mould modifications, corrections, and repairs and planning preventive maintenance for moulds. Implementation of quality system, maintaining documents, records and training of persons. Planning for continuous improvements of quality, reliability, productivity and cost control Raw Material reconciliation & settlement of account. Handling all the development activities related to plastics, Rubber & Sheet Metal (Application Development, Raw material selection, mould making & taking trials till the establishment of process & product.) Vendor Development/Sourcing/Procurement: Identifying and developing a dedicated and alternate vendor source for, achieving cost effective purchases of raw materials and reduction in delivery time. Developing national vendor base for procurement of critical engineering specifications. Sourcing, technical evaluation and selection of Moulders for injection moulded, sheet metal & Rubber components. To guide, detect and solve problems related to production and maintenance Assist vendors with any tooling related issues (quality, mold maintenance, mold failures, process issues etc.) Assessment of the performance of the vendors based on various criterions such as rejection percentage, quality improvement rate, timely delivery, credit terms, payment terms etc. Development of Packing material like Boxes, Polybags, Thermocloe & printing as per artwork. Making product validation report, BOM Design & Development/Application Development/Technical Support: Provide global plastics technical support that includes problem troubleshooting & resolution, Mold flow simulation analysis, identification & implementation of cost savings initiatives, molding relocation initiatives. Play an instrumental role during design/engineering phase by critiquing and correcting designs for potential problems and ensure product is designed for manufacturability Utilize computer based simulation tool (Mold Flow) for all new products to verify design for manufacturability and quality. Submit RFQs with mold specs/requirements Selection of mould makers & Asking for quotations, Negotiations & Placing orders for New moulds. Coordination of mould manufacturing, trials and approval of process, component & moulds/Tools. Deciding mould designs, Mould Materials & type of mould as per the component. Analysis of product life cycle of existing products, which are commercialized. Assessing and enhancing customer satisfaction on product performance. New product development and introduction (launch) plan in conjunction with IDC Assessing the competitors' products / activities and evolving strategy for proactive actions Materials Management/Material Selection/Price Negotiation : Accountable for meeting customer orders by designing, implementing and monitoring effective procurement schedules along with finalizing the specifications of the materials and establishing the quality & quantity limits for effective inventory control and reconciliation of the material. Selection & Purchase of suitable grade of Plastic raw material, Colour master batches and additives for various applications and plan. Technical evaluation and selection of Mould Makers/sub - contractors for tools/Injection moulds etc. Devising need-based procurement budgets for exercising optimum financial control over procurement activities. Negotiating Labor Charges with vendors, Mould costs with mould Makers. And Packing cost Other Process Developed & Implemented: Painting,Printing & Chrome plating on Plastics.In mould decoration etc. Logistics & MIS: Overseeing the logistic functions and negotiating with transporters for cost effective transport solutions and clearances and also see the timely delivery of the components to all factories, Movement of moulds & Materials. Using computers for effective material planning, mould?s preventive maintenance, management etc. Generating and preparing MIS reports and submitting the same to the top management for critical decision making. Documentation for Quality Systems (ISO),RoHS Compliance, Quality Audits, History Cards etc. Man Management: Managing a team of executives & guiding staff members to address/ Resolve performance bottlenecks. Planning effective manpower deployment & works scheduling of qualified workforce; addressing training needs of staff to enhance skills and productivity. Technical Manager Oct 1997 to Jul 2001 Company Name : Rayan Plast Company Profile : Manufacturer of plastic products in Syria. & Leader in its entire product lines namely Rayan Moulded Furnitures, Crates, Toys, household articles and PVC profiles.(Green Field ProjecT) Job Profile : Reporting to the Managing Director of the organization and overall control on all the plant including Tool Room. Independent handling of computerized Injection Moulding Machines (Italtech MSH-1000, BS 900/5200, BS900/5300, Cincinnati, Battenfeld 1050T, Italtech MST-550, Billion-550, Bellion 140, Meiki 120, Windsor SP130 & Kuassy400/160) Leading and guiding the team of technicians. Production planning, control & troubleshooting. Application Development,Design & development & Material selection. Managing manufacturing functions to meet production schedules & developing objectives and plans for continuous improvement in productivity, efficiency, quality and cost. Managing technical aspects of quality function such as developing new formulations, inspection and testing of initial & on going moldings, quality audit for raw material received, process and finished products. Coordination of mould manufacturing, trials and approval process Selection and procurement of plastic raw material, additives, masturbates etc. Independent handling of computerized Roto moulding machines (FSP Rotoflow-Canada, 3 Arm & 4 Arm Roto moulding machines - M Plast India) & troubleshooting. Independent handling of Extruders & Pulverizes. Maintenance of computerized Injection moulding machines,Roto Moulding machines & Auxiliary equipments Make & implement the preventive maintenance plan & standard spare parts system Maintenance & repairing of moulds.& up gradation of plant equipments Maintaining & procuring spares for all shop-floor machines (Developing local source for imported machine spares) Machinery & plant lay out, Installation & commissioning of moulding machines and other equipments. Works Manager Aug 1994 to Oct 1997 Company Name : Wim Plast Ltd., Company Profile : Manufacturer of Moulded Furniture/Seating systems, House ware, Thermo ware,Cap & Clossures,Tooth Brushes & Writing Instruments etc. Job Profile : Setting up Green field Project & Overall control on the plant. Heading Operations & all Technical,HR & Admn., Coordinating with Sales Heads & Commercial issues Porcurement & Development Core Group Member Aug 1993 to Aug 1994 Company Name : Indo-German Tool Room Company Profile : Manufacturer of Jigs, Fixtures Moulds & Dies for plastics and as a Training center. Production Officer ? Plastics Processing July 1987 to Aug 1993 Company Name : Company Profile : Leader in its entire product lines namely VIP Luggage, Leo Toys, Mattel Toys and Moderna Moulded Furniture/Seating Systems. manufacturing state of the art Office Seating Systems, Flexible Partitions & Executive Seating. Job Profile : Shift In charge Handling Injection moulding machines from 400T to 800T capacity Handling maintenance of Injection moulding machines & other auxiliary machines Maintenance & repair of Injection moulds Developments of plastic materials, new formulations as per the product requirement Achieving production targets, reducing cycle time etc. Future Goals: Growth ________________________________________________________________________________________