plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 4:35:36 AM ________________________________________________________________________________________ RefNo: CA - 26847 Gender: Male Age: 52 Designation: Manager Highest Education Level: Diploma Notice Period: 30 Days Education Details: Diploma in Electronics & Communication Engineering From Board of Technical Examinations Govt. of Karnataka, in 1993 Skill Sets: Experience in Production, Maintenance, in reputed organizations with proven track record. Creative with effective organizational abilities and interpersonal skills. Strong planning, coordinating and problem solving abilities. Ability to work under pressure in fast-paced, time-sensitive environments. Experienced at analyzing and streamlining systems and operations to increase productivity. Proven ability to manage projects from planning through to execution.Catalyst for change, transformation and production improvements. MS-Office Work Experience: 29.7 Work Experience Details: Assistant Manager ? Operations (Maintenance & Production) Since Mar 2009 Company Profile: Providing a wide range of foods and beverages. Executive ? AH Engineering Electrical/ Instrumentation. Sept 2007 to March 2009. Production cum Maintenance Executive. Jan 2003 to Aug 2007. Company Name : Hindustan Coca Cola Beverages Ltd Service & Sales Engineer Dec-1995 to Jan 2003 Company Name : Electric Corporation of India Company Profile : Manufacturer of Electronic Instrumentation products. Technical Apprentice Trainee Nov 1994 to Oct 1995. Company Name : Praga Tools Ltd Job Profile : Maintenance: Utility systems & controls & Documentation process Maintenance, Preventive Maintenance of Equipments& machines. To calculate the Machine down time and Plant and Mechanical Efficiencies, Breakdown Maintenance, Preventive Maintenance. To control manpower and work allocation to them. To ensure safety, TPM, TQM implementation. Co-ordinate ongoing continuous improvement projects. To Ensure the production and raw material yields PE & ME etc., To ensure sufficient 40 Bar Air Pressure for blowing the PET Bottle(Poly ethylene Therapthelate). To Ensure Proper 20 Deg and 12 Degchilling for Mold and Oven cooling Respectively for PET Blow Molding Machine (Rotary SBO 4). To maintain plant utilities such as AHU?S,Chilling units, compressors of 40 Bar,7 bar ,Boilers (Oil fired). Trouble-shooting activities that include regular performance checks and trending of yield fallout to determine weak areas. Analyze equipment breakdowns and introduce methods to minimize recurrence and production down time due to breakdowns. Supervising in production to ensure smooth process, high yield and datelines are met. Escalate safety issues appropriately from the work area. Co-ordinate the fixing or immediate escalation issues of faults that are escalated as causing excess waste. Take the lead in work area in ensuring that issues and exceptions are ?closed out? and that the root cause is identified and rectified. Co-ordinate the effort between specialists and shifts where necessary. Calibration & validation: Calibration & validation of Systems & Equipments. the statutory activities and compliance of the same & follow-up Installation, calibration and maintenance of instruments. To maintain, trouble shooting, calibration & validation of various process control Instruments-such as Temperature controllers, Electronic Weighing balances, PID controllers, Pneumatic control valves, Syrup level controllers RTD?S, Weighing controls, PCB component level testing To maintain & control of Pneumatic control & Hydraulic control Machines & equipments. Validation and calibration of all the process control Equipments and Instrumentation systems such as Filling Machines, Compressors, Boilers, Chillers Temperature controllers, Temperature recorders, PH Indicators, PLC and Equipments, Weighing controls, AHU?S, VFD?S and other Analytical Equipments. Maintenance, Trouble shooting, Calibration & validation of process control Equipments. Trouble shooting involves component level of testing in the PCB?S. Validation & calibration of Process control Equipments& Machines. procurement Follow-up: To follow up and maintain vendors / service engineers for repairs and service reports of all instruments, purchased, before initial use of critical instruments Procurement of desired Engineering Material for performing preventive maintenance. Training programs attended : Participating in hazard reviews to insure process control systems are designed, installed, operated and maintained such that the facilities are safe and reliable. On-Job Training in PLC applications in Process industry from Advanced Training Institute of Electronics & Process Instrumentation, Govt. of India, MIN of Labour, Hyderabad.Undergone Training Program in Pneumatic controls from ETDC. Documentation: To Maintain the bottle performance log sheet Indicating Viz., Upper Shoulder Weight, Label Panel Weight, Base Panel Weight, Top Load Weight, Base Clearance, Brimful etc., Process start-up and control & Meeting production plan Prepare fault reports, carry out investigation on suspected faulty components and discuss all problems in the control system encountered by Instrument Technicians. Planning and recommending preventative maintenance activities to ensure all production equipment remains in good working state.Manage maintenance costs and identify areas for cost improvements.Develop and train maintenance and production staff. Ensure spare critical stock are stored and maintained efficiently. Ensure raw materials availability. Ensure that standardized work is followed on the shifts. Facilitate small group activities, problem solving etc. Process start-up and control & Meeting production plan. Co-ordinate ongoing continuous improvement projects. Assisting with the ongoing investment in plant, machinery and equipment Improve production efficiencies in relation to cost, quality and service. Planning production schedule with subcontractors and suppliers. Product testing process and procedure documentation. Testing and qualifying product sample to ensure high product quality and reliability. Maintain personal hygiene and dress standards at all times. Challenge anyone not adhering to these. Ensure hygiene tasks are allocated and completed as directed and completion is recorded in the appropriate place. Monitor and log you performance in all the groups above to form a basis for discussion at your next appraisal. Check all incidences are recorded in Logbooks or on systems provided. Ensure changeovers are completed within specified time to the right standard in accordance with Operating Procedures(SOP?S) where these are available in the work area Ensure the work area is operated to minimize product and packaging wastage Implementation: Implementation of GMP and GHK Practices,TPM TQM. Implementation of EXIM practices so as to minimize the line breakdowns, TPM, TQM, Manpower control, Inventory etc. Implementing the GMP & GHK practices in providing the Hygiene and food Safety Standards have exposure to Power Electronics control Systems. Have knowledge to FDA regulations also have an exposure to in IQ,OQ. Implementation of 5's Activities & Exam Practices, Planning and Scheduling For Manufacturing Shifts.Having exposure to TQM & TPM practices and also implementation of HACCP System, OHSAS 18001 Practices,also had an exposure to ISO 14001 QS, TCCQS QS. SOP?S Preparation: Preparation of SOP?S of equipments & machines, DQ, IQ, OQ, PQ. Systems Handled & Automation Control: PLC-Allen Bradley, Siemens (S7), Mitsubishi make,ABB Controls, B&R make control systems, Fanuc-OMC controls, SPM controls Pneumatic &Hydraulic Valve controls, Conveyor controls etc. Drives: Siemens-Simoreg K (30-540A),IEEC make Thyristorised Control variable DC Drives(Power Electronics) employing PI Action, Generative & Regenerative for instant stopping, siemens spindle drives of encoder feedback, Jeltron make AC/DC drives, fanuc control drive systems, Simons make AC Servo drives, Danfoss make AC drives, DG Sets etc., Temperature Controls & DIGITAL Instruments: Analog, Digital, Microprocessor, Control/PID controllers, Temperature Indicators/controllers, torque limiters of blowing M/C,PH Meters, RH Meters, flow Transmitters, Conductivity Meters, Timers, Counters, Weighing controls Caronatreaters employing latest IGBT technology, & chilling units, Compressors (40 Bar & 7 Bar) etc.Machine Controls: PLC & Microprocessor & micro controller controlled-Injection molding, PET Blow molding Machine SIDEL (SBO4) & Wrapping Machines, Relay logic controlled (Pneumatic control), Programming Logic Blocks, auto packing machines employing Proximities, Pneumatic control filling, Pasteuriser (Hot filling) & blowing Machines, Carton Sealing Machines, Hydraullic & Pneumatic control Caser &Uncaser Machines, Load cells, Bowl feeder controls, CNC systems employing sinumerik 810D, 840C, 840D control structures ATC & AWC controls, semiconductor testing Teradyne Machine. controls (Japan make), Weighing control, Hydraulic Caser & Uncaser Machines Strip Packing Machines, Bristol Packing Machines,capsule filling M/c,Auto packing Machines Pouch Packing Form fill Sealing Machines(FFS), Evaporators,Pasteurizer controls etc., Expertise with Process Control Extruder Machines/Extrusion control, Multi Layer printing & Lamination plants, Flexo film plants, Electronics Manufacturing & semiconductor Industries also having exposure to Plastic processing Plants(Extrusion controls viz., PVC Pipe plants,Injection Molding,Blow moulding, Lamination plants, PET Stretch Blow Molding), Cable Manufacturing,Power Plants, Chemical/Petrochemical, Paper & Pulp Plants, Health care Mfg Industries, Food, Pharma Plants(Bulk drugs & formulations), Bio Medicinal plants, Rubber plants, Agro & Fertilizer Plants, Steel Plants(Cold Rolling process), Cement Plants, other Engineering & Process industries. Future Goals: Seeking a Challenging career in manufacturing/ Maintenance/ commissioning /Projects/Erection & Production (Process Control Electrical/ Instrumentation/Automation control). ________________________________________________________________________________________