plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 10:45:51 AM ________________________________________________________________________________________ RefNo: CA - 27027 Gender: Male Age: 53 Designation: Senior Manager Highest Education Level: Diploma Notice Period: 30 Days Education Details: Bachelor Degree of Engineering in Mechanical From Bharathidasan University in 1993 Skill Sets: Managing shop floor activities from Manpower management to deliver the products up to customer end. Expert in Injection and injection Blow Moulding processes, Process validation, Product validation and Mould validation procedures; Validation Master Plan ? IQ, OQ and PQ of the machine, moulds and documentation; ISO 13485 internal auditor; Knowledge in pad, roto printing systems; Implementing and maintaining procedures & records for ISO; Review of batch manufacturing & packing records; Handling of customer complaints and CAPA; Communication with top level management and shift in charges; Root cause analysis and risk assessment and risk management; Work Experience: 28.4 Work Experience Details: Sr.Manager Production Since Feb 2018 Company Profile: Leading manufacturer of Automobile components and toys for Toyota, Siemens, APC, Hasbro, Decathlon, Spin Master etc. Sr.Production Manager Nov 2016 to Jan 2018. Company Profile: Manufacturer od Automobile and engineering parts. Customer are Philips Siemens, GE healthcare, Tyco, Toyota and Diebold. Job Profile: Responsible for planning and executing of production and post-production operations (assembly line) in injection moulding units. Responsible for machine and mould maintenance department. Production Manager Nov 2010 To Nov 2016. Company Name: Doctor Pack India Private Limited Company Profile: Healthcare industry producing medical devices ?unit dose nasal spray (UDNS), insulin pen, auto injector, ophthalmic bottle dropper & nasal spray container systems (5ml to 60ml), child resistant closures & drug dispensing devices (implant Devise, Oral Syringe) . Job Profile: Manufacturing and Quality Projects - Validation Engineering Leadership: Implementing harmonized new product innovation (hNPI/NPD) Process & product Management SOPs; Developing product specifications, Validation Master Plans (VMP), performing operational & performance qualifications (OQ/PQ) of injection / blow moulding / automation (assembling) processes; product validation with different grades of materials. Erection and commissioning of the new plant. Shop Floor Management and Process Control: Production plan execution as per the schedule. Improve the productivity rate and improve the OEE. Implementing SMED to reduce the downtime of machine and monitor the same. Creating standard operating procedures to manage all processes (5W1H); controlling documents (plant SOPs, Work Instructions & Formats); representing compliant QMS in management review meeting (MRM); continually upgrading QMS in compliance with customer requirements and international standards. Quality Management (QMS ): Coordinating facility audits by customers & help to filling-up customer questionnaires; handling customer complaints to settle claims; identifying root causes (5 Why Analysis, Cause and Effect Matrix) and managing CA/PA; MIS reporting key performance indicators (KPIs) monthly; reviewing and approving batch manufacturing records (BMR). Regulatory Affairs- compliance support: Validating HVAC system of clean room (AHU / HEPA filters) annually for ISO Class 8 compliance requirements; support to implement EMS (EHS) per ISO 14001 legal license requirements and safety audits; validating new tools for regulatory business. Morlock Tampondruck Pad printing system used for oral dosing system and dose dialer. Production Manager Nov 2000 to Oct 2010 Company Name: Rexam Pharma Packaging India Pvt Ltd Company Profile: Healthcare industry producing ophthalmic bottle dropper & nasal spray container systems(5ml to 60ml), child resistant closures & drug dispensing devices Dry Powder inhaler. Job Profile: Responsible for planning and executing production and post-production operations in injection blow and injection moulding. Man power control and shift in charges schedule, thus maintained and exceeded targets and goals of production and sales. Validation done for all the machineries and mould for new plant extension. SMED training attended and implemented in production shop floor. OEE improvement done and monitor the same to improve further. Key achievements: Won ?Catch 30? award-two years consecutively for reducing complaints by 30%. SMED trainer and 5S team member. Mould validation done in Detroit-USA, China. Production Manager June 1998 Oct 2000 Company Name: RebarzaarMedi Plastics (India) Pvt.Ltd Company Profile: Manufacturer for various ranges of Disposable syringes. Job Profile: Erection and commissioning of the plant. Maintaining Injection moulding process, Roto engraving printing machine, Blister packing and ETO Sterilization process. Production Cum Maintenance Engineer May 1995 to May 1998 Company Name: Sisco Disposable Pvt. Ltd Company Profile: Manufacturer for various ranges of Disposable syringes. Job Profile: Managing injection moulding operations, Blister Packing Machine. Maintain Chiller and Air compressor periodic maintenance. Training ISO 15378:2011- Primary packaging materials for medicinal products - Particular requirements for the application of ISO 9001:2008, with reference to GMP by SGS.now TUV-SUD. ISO 13485:2012 - Medical Devices ? QMS ? Requirements for regulatory purposes ? by ITC. Certified Internal Auditor by UL DQS-Jan 2013.Now TUV-SUD. ISO 14001:2004 EMS certificate from TUV-SUD. CE Mark ?Medical Devices of class 1m with measuring function ?Oral Dosing Syringes and Measuring Cups by TUV-SUD. SMED ? Single minute exchange of dies-Lean Manufacturing to reduce the down time and improve the productivity rate. 5S ? Lean Manufacturing Practices to organize the work place in effective and efficiency manner. Future Goals: A mechanical engineering graduate, having 22 years of experience in manufacturing, processing and project leadership functions in plastics process technologies like injection & blow moulding, printing, blister packing machine. I am looking for a senior level, challenging and value adding professional career. ________________________________________________________________________________________