plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 11:40:40 AM ________________________________________________________________________________________ RefNo: CA - 27045 Gender: Male Age: 52 Designation: Department Head Highest Education Level: Post Graduate Diploma Current Gross Salary: 900000 900000 /Annum Preferred Location: Bangalore Or Hosur Notice Period: 60 Days Education Details: Post Graduate Diploma in Plastic Processing Technology (P.P.T.) From CIPET, Chennai, B.Sc. (Chemistry) From S.B.K. College, Aruppukkottai, Madurai Kamaraj University, with 68% Skill Sets: Hydraulic and Pneumatic Circuit Analysis PET, PP Process in ISBM, Kaizen MS Office and Internet Applications Analysis of Customer complaints. Work Experience: 27.4 Work Experience Details: H.O.D of Production, Quality & Maint. Since Jun 2017 Company Profile: Manufacturer of PET and PP bottles and closures, we have 50 mb, Download and injection molding machine. Job Profile: Production, quality and maintenance head Controls to production, quality and maintenance of all machine and utilities. QMS leader and GMP leader and FSSC leader and facing of customer complaint and new customer order. Dy Manager (Prod.): May 2016 to June 2017 Asst Manager (Prod.): May 2010 to May 2016 Sr Prod. Engineer: May 2007 to May 2010 Production Engineer: Nov 2004 to May 2007 Company Profile: Manufacturer of PET and PP bottles, jars and closures. Job Profile: Supervising various activities of assembly line production, up-gradation of machinery and R.G. utilization Monitoring production related activities to meet targets of production with the available resources of the firm while emphasizing on productivity Identifying bottleneck operations in assembly line and taking corrective measures Ensuring daily monitoring and analysis of defects found on different quality check station on the line Developing quality control by monitoring incoming, in-process & final inspection of procedures, records & ISO documentation Preparing production schedules/plans; monitoring cost & time over-runs to ensure execution of production process within budget Coordinating timely dispatches and ensuring the achievement of targets w.r.t. efficiency, rejection, downtime & resources deployment Analyzing existing processes/procedures; conducting analysis for finding out shortcomings and suggesting improvements measures Effectuating cost saving initiatives; achieving cost reduction through value engineering, reduction in breakdown, rework and waste elimination Monitoring quality systems & compliance with preset standards; troubleshooting and maintaining requisite documents to ensure complete in-process quality & improvement in process capabilities. Instructing the unskilled laborers by maintaining excellent rapport with workers and preparing the training modules for improving the workmen skill level Managing industrial relation and delegating work schedules for smooth functioning of operations & ensuring high levels of health & safety at workplace Planning and effectuating preventive maintenance schedules of various equipment / to increase machine up time and equipment reliability Identifying areas of obstruction / breakdowns and taking steps to rectify the equipment through application of troubleshooting tools Regulating activities from conceptualization to execution including finalization of technical specifications, procurement / supply of raw materials, stage inspections, scheduling, progress monitoring, site management and manpower planning Heading overall plant and equipment operations, as per budgetary allocations; preparing operational/ manufacturing budget, in line with business growth plan and planned expansion Reviewing existing processes / initiating measures for enhancing production capacity as well as productivity; providing continuous engineering support on existing products to improve margins, performance and quality. Production Engineer : Nov 2000 to Nov 2004 Production Supervisor: Nov 1996 to Nov 2000 Company Name: Sunrise Containers Ltd. Job Profile: Coordinated processing control, mould change & workers control, packing control / maintenance in the production plant Analyzed rejection & M/Cs breakdown Conducted operations and maintenance of: ASB injection stretch blow moulding machine version 1,2,3 & 4 70 DPH, 70 DPW, 50MB, 12 M & AOKI M/C Cincinnati Milacron injection moulding machines up to 150 tonnes & indo max & L & T 150 Two stage stretch blow moulding m/c Utilities like chiller, dryer, compressor, cooling tower and others Supervised inventory management, audits, quality objectives, process measurement, objectives and targets, activities in line with ISO Check listed and inspected all utility areas and made daily, weekly and monthly reports. Profile Summary Experience in Maintenance, Production Operation, General Administration, Installation, Research & Development, Material Management, Factory Operations, Reporting / Documentation, Quality Assurance. Hands-on expertise in implementing various techniques and quality / safety standards for improving operations along with cost savings Proficient in driving improvements & implementation of Kaizen & 5S activities in shop floor Skills in monitoring multiple priorities, with a bias for action and a genuine interest in personal and professional development in the company Expertise in coordinating, planning & implementing changes to technology, machinery, equipment, process methodology, direction of quality assurance, control systems and reporting procedures Possess track record of leading the organization to increase revenues and profitability with a clear understanding of the industry/ technology trends with significance of instituting quality control techniques to achieve product/ process excellence at the lowest overall cost; involved in streamlining workflow and creating a team environment to increase productivity An effective communicator with excellent relationship building & interpersonal skills. To analysis the customer complaint and find the solution to customer. Installation of Machine and utilities. Future Goals: A result-oriented professional targeting challenging senior managerial assignments in Operations & Maintenance/ Production/ Quality Assurance ________________________________________________________________________________________